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PVD COATING PROCESS

PVD COATING PROCESS. 东宇热处理工业(株). N 2. BIAS Voltage. Reactive gas. Ti ++. TiN. Workpiece. Cathode. Target. Ti +. 0 ~ -1000V. BIAS Voltage. 东宇热处理工业(株). Arc PVD Coating 概要. 利用 PLASMA 在 TARGET 表面使用 ARC , E-Beam , Direct heating 等蒸发金属物质后增加加速 Bias 电压在产品表面蒸着的真空法。.

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PVD COATING PROCESS

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  1. PVD COATING PROCESS 东宇热处理工业(株)

  2. N2 BIAS Voltage Reactive gas Ti++ TiN Workpiece Cathode Target Ti+ 0 ~ -1000V BIAS Voltage 东宇热处理工业(株) Arc PVD Coating概要 利用PLASMA在TARGET表面使用ARC,E-Beam,Direct heating 等蒸发金属物质后增加加速Bias电压在产品表面蒸着的真空法。 Vaporization, ionization Heated ion cloud = Plasma Ti+ Ti++ Arc E-beam Direct heat Ti+ Ti++ 0 ~ ㎛ Solid Target( Ti ) Titanium(Ti) is vaporized, ionized and accelerated in one step by the arc, e-beam, direct heat. Reactive gas is added to the metal ions and ionized. All ions are accelerated towards the workpiece by the BIAS voltage

  3. 东宇热处理工业(株) PVD Coating 特征 ●高硬度 (High Hardness) ● 高密度的组织 (Dense Structure) ●平滑表面 (Smooth Surface) ●低磨擦率 (Low Friction Coefficient) ●化学 稳定性及无反应性 ●低热传导 (Low thermal comductivity) ●密着特性 (Excellent adhesion) Coating 膜 种类及特性比较

  4. 东宇热处理工业(株) PVD 涂层应用事例-TiN 离合器 PUNCH 材质: SKD11 膜厚度: 3 ~4㎛ 涂层膜种类: TiN 用途: 汽车离合器 立端刀, 滚刀等 材质: SKD11 膜厚度: 3 ㎛ 涂层膜种类: TiN 用途:立端刀等 切割工具 化妆品MIX 膜厚度 : 3 ㎛ 涂层膜种类: TiN 备注 : 应用现有Cr涂金⇒因磨损 Cr成分对人体有影响

  5. 东宇热处理工业(株) PVD 涂层应用事例-TiN 电子配件制陶术粉末PUNCH 材质: HSS 膜厚度: 3 ㎛ 涂层膜种类: TiN 备 注 : 未涂层时划痕涂层后提高10倍以上的寿命效果。 PUNCH类 材质: HSS 膜厚度: 3 ~4㎛ 涂层膜种类: TiN 备 注 : 涂层后提高寿命效果。

  6. 东宇热处理工业(株) PVD 涂层应用事例-TiAIN 工具类(钻孔机) Circular Saw Blade 材 质: HSS 膜厚度:3~4㎛ 涂层膜种类:TiAIN 备 注:可以处理直径 550mm为止 材 质: HSS 膜厚度:3~4㎛ 涂层膜种类:TiAIN 指甲修整用,砂纸切断用金属 材 质: HSS 膜厚度:3㎛ 涂层膜种类:TiAIN

  7. 东宇热处理工业(株) PVD 涂层应用事例-CrN 普通钢板弯曲用Die(1.3t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN 备 注:应用T.D处理时因变形问题应用CrN涂层 普通钢板弯曲用Die(1.3t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN 备 注:未涂层时100个左右,涂层时可以加工数万个

  8. 东宇热处理工业(株) PVD 涂层应用事例-CrN CROSS MBR STEELS (LH, 1.4t) 材 质: HK700 (SKD11 类似钢种– 铸钢) 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用T.D处理时因变形问题应用CrN涂层 CROSS MBR STEELS (RH, 1.4t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:完全解除Steels变形及提高形形成(磨擦系数低)

  9. 东宇热处理工业(株) PVD 涂层应用事例-CrN FR SIDE MBR STEELS 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用T.D处理时因变形问题应用CrN涂层 FR SIDE MBR STEELS 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:完全解除Steels变形及提高形形成(磨擦系数低)

  10. 东宇热处理工业(株) PVD 涂层应用事例-CrN BUMPER STEELS(1.6t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用03.08.05 FUEL TANK STEELS(0.8t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用03.11.30现在量产操作中

  11. 东宇热处理工业(株) PVD 涂层应用事例-CrN RR X MBR UPPER STEELS(2.0t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用03.10.10 MBR STEELS (2.0t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用03.09.15现在量产处理中

  12. 东宇热处理工业(株) PVD 涂层应用事例-CrN RR FLR /SIDE STEELS(1.4t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用02.09.30 燃料槽支架STEELS(0.8t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用02.09.3003.12现在量产操作中

  13. 东宇热处理工业(株) PVD 涂层应用事例-CrN HINGE DIES STEELS(4.8t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用03.10 FR SIDE MBR STEELS (1.6t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating,ION氮化+涂层) 备 注:应用03.10

  14. 东宇热处理工业(株) PVD 涂层应用事例-CrN CROSS MBR STEELS (LH, 2.3t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因变形问题应用CrN涂层 SIZING DIE 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因变形问题应用CrN涂层

  15. 东宇热处理工业(株) PVD 涂层应用事例-CrN 汽车STEELS (2.0t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因焊接及变形 问题应用CrN涂层

  16. 东宇热处理工业(株) PVD 涂层应用事例-CrN 汽车STEELS (2.0t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因焊接及变形 问题应用CrN涂层

  17. 东宇热处理工业(株) PVD 涂层应用事例-CrN 汽车STEELS (1.8t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因焊接及变形 问题应用CrN涂层

  18. 东宇热处理工业(株) PVD 涂层应用事例-CrN 汽车STEELS (1.6t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因焊接及变形 问题应用CrN涂层

  19. 东宇热处理工业(株) PVD 涂层应用事例-CrN 汽车STEELS (1.6t) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因焊接及变形 问题应用CrN涂层

  20. 东宇热处理工业(株) PVD 涂层应用事例-CrN 汽车STEELS (3.0t) 材 质: S45C 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:形成AI板材应用CrN涂层

  21. 东宇热处理工业(株) PVD 涂层应用事例-CrN STEELS (1.6t) 材 质: HK600铸钢 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating) 备 注:应用T.D处理时因焊接及变形 问题应用CrN涂层

  22. 东宇热处理工业(株) PVD 涂层应用事例-CrN DIE STEEL (1.6t ) 材 质: SKD11 膜厚度:5㎛ 涂层膜种类:CrN(DuplexCoating)

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