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CONTINENTAL ENGINES LTD (AUTO COMPONENTS)

CONTINENTAL ENGINES LTD (AUTO COMPONENTS). ABOUT US. Business Operations started in 1983 Closely held company fully owned by Bakshi Family Multiple Locations Head Office : Global Business Park, Gurgaon Foundry-2 Plants : Located at Bhiwadi ,70 Km from Delhi

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CONTINENTAL ENGINES LTD (AUTO COMPONENTS)

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  1. CONTINENTAL ENGINES LTD(AUTO COMPONENTS)

  2. ABOUT US • Business Operations started in 1983 • Closely held company fully owned by Bakshi Family • Multiple Locations • Head Office : Global Business Park, Gurgaon • Foundry-2 Plants : Located at Bhiwadi ,70 Km from Delhi • Machine Shop : Located at Bhiwadi , 70 Km from Delhi • The Foundry and machine shop in Bhiwadi are two km apart. • Having Offices in Europe and Middle East • TS 16949 Certified • ISO 14001 and OHSAS certified

  3. Manufacturing Area Casting Plant-I : 15000 sq mtrs Casting Plant-II : 5400sq mtrs Machining Plant : 29500 sq mtrs Employees Casting Plant : 700 Machining Plant : 395 Sales 2006-07 : US$ 34 MN 2007-08 : US$ 45 MN 2008-09 : US$ 51MN 2009-10 ( Projected) : US$ 72 MN Production (Annual) Casting -LPDC : 8000 MT Casting -GDC : 4000 MT Machining : 600,000 NOS (Equivalent of 4 Cylinder Head) CONTINENTAL OVERVIEW

  4. OUR PRESENCE Holland Poland Germany France Italy USA Spain Tunisia IRAN Gurgaon Bhiwadi Plant Mkt.Office

  5. Certification & Awards • QS9000 Certified • TS16949 Certified • ISO 14001 Certified • OHSAS Certified • VDA 6.1/6.3 Certified by Deutz • VDA 6.1/6.3 Certified by Mann+Hummel • Excellence in exports FY 04-05 • Excellence in exports FY 05-06 • Best Casting Award FY 06-07 by Alucast • Gold Trophy in excellence in Exports FY 07-08 -ACMA

  6. ORGANISATION CHART

  7. CEL –Sales Turnover ( US $ Million) Sales Growth

  8. Product Profile

  9. CYLINDER HEADS • 70 % Output in Cylinder Heads. • First in India to produce Multi cylinder heads in Low Pressure Die Casting. • Machining cylinder heads since 1993. • Approx 35000 multi cylinder heads and 15000 single cylinder heads are fully machined every month. • Converted Cast Iron Cylinder Head in Aluminium with enhanced performance in technical support with AVL. • Worked in close association with FEV for developing cylinder head for CNG application. • Moved to fully assembled cylinder head, Piaggio & V.M.Motori Cylinder head are supplied in fully assembled condition. • Manufacturing Petrol & Diesel Cylinder Heads. Cylinder heads with inbuilt cam bracket , cylinder heads with overhead cam shaft , CRDI Cylinder heads , etc.

  10. Plant & Machinery (Foundry) • DESIGN: • Solid Modeling – Uni-Graphic/CATIA - 05 (Station) • Magma Simulation Software - 01 • Whiteline Scaning (Outsourced) - 01 • Manufacturing: • Fully Automatic Low Pressure Die Casting Machine - 29 Nos. • Tilting Gravity Station - 14 Nos. • Stationary Gravity Station - 20 Nos • Modern Bulk Melting Furnace (Striko Germany) - 03 Nos. • Degassing with Rotary Shaft - 05 No. • Vertical & Horizontal Core Shooter - 23 Nos. • Bottom Drop Heat Treatment Furnace - 09 Nos.

  11. Plant & Machinery (Machine Shop) • CNC Horizontal Machining Centre - Mazak/Makino - 26 Nos. Morie Seiki • CNC Vertical Machining Centre - Makino - 28 Nos. • CNC Turning Centre - Leadwell - 02 Nos. • Special Cam Boring Machine - Makino - 01 No. • Automatic Valve Seat & Valve Guide Pressing Machine - 01 No.

  12. Inspection Equipments Spectrometer for Chemical Analysis 3 Nos. IDECO Density Checking Equipment 3 No. Stick Point Tester 2 No. Hot Tensile Tester 2 No. Micro Scope 3 Nos. Hardness Tester 2 No. UTM Machine 2 Nos. Wet Test Lab 1 No. CMM 4 Nos. Automatic Leak Testing Machine 4 Nos. Profile Projector 1 No. Contour Tracer 1 No. Roundness Tester 1 No Marposs gauge for Cam Bore Concentricity 1 No. Calibration Lab 1 No. Endoscope 1 No. Ultrasonic Cleaning Machine 1 No.

  13. OUR CUSTOMERS

  14. EXPORT CUSTOMERS

  15. DOMESTIC CUSTOMERS

  16. PRODUCT RANGE XU7 CYL.HEAD – FOR PEUGEOT CAR BY IKCO

  17. PRODUCT RANGE TWIN CAM 16 VALVES CYL. HEADEF7 – FOR PEUGEOT CAR BY IKCO

  18. PRODUCT RANGE PAYKON MANIFOLD – FOR PEUGEOT CAR BY IKCO MANN+HUMMEL MANIFOLD – FOR VOLVO TRUCK

  19. PRODUCT RANGE Paykon – CYL.HEAD – Converted from Cast Iron ISUZU 1.8 L CYL.HEAD – FOR Ambassador for HML

  20. PRODUCT RANGE Lombardini twin CYL.HEAD – FOR FOCS Series Engine Mahindra & Mahindra CYL. HEAD – FOR Commercial Vehicle Application

  21. PRODUCT RANGE V.M.Motori CYL.HEAD – Industrial & Marine Engine Piaggio CYL.HEAD – For Two Wheeler application

  22. PRODUCT RANGE VMM –Integrated Manifold – For Chrysler Cheroki Vehicle Paykon Inlet Manifold – For euro 2 application

  23. PRODUCT RANGE Volvo 5 cylinder Manifold Ford Manifold – Fiesta MUV

  24. PRODUCT RANGE TATA Inlet Manifold – 2.2 Decor Engine for Euro III & Euro IV Mitsubushi Inlet Manifold- LCV Eicher Motors

  25. PRODUCT RANGE Water Distribution Housing – ITEC Big Bore Engine Thermostat Housing – ITEC Big Bore Engine

  26. PRODUCT RANGE Turbo Pipe Inlet – Swaraj Mazda EGR Pipe – ITEC/ Man Big Bore Engine

  27. PRODUCT RANGE EGR Cooler Housing – ENSA VIKAS for TATA 3/5L project DW12C Valve Housing – PSA – Valeo (Under Development)

  28. PRODUCT RANGE Compressor Mounting Bracket – Corsa car –General Moors Engine Mount – Vibrocostic

  29. PRODUCT RANGE Mazda Clutch Housing 12 kg – Swaraj Mazda LCV Eaton Rear Case

  30. CUSTOMER /PART WISE DETAILS

  31. Why CEL ??? • COMPLETE SOLUTION FROM CONCEPTUALIZATION TO FULLY FINISHED COMPONENT. • CAPABILITIES TO DESIGN & DEVELOP COMPONENTS WEIGHING FROM 1-30 KGS. • MULTIPLE PROCESS OF BOTH LOW PRESSURE DIE CASTING AND GRAVITY DIE CASTING, FITTED WITH CI FITTING/LINER INSERT. • PROVIDED TECHNICAL ASSISTANCE TO FOUNDRY IN MIDDLE EAST. • CONVERTED CAST IRON CYLINDER HEAD TO ALUMINIUM WITH ENHANCED PERFORMANCE. • EXPOSURE TO ALL AUTOMOBILE SEGMENTSi.e; Passenger Car, Commercial Vehicle, Utility vehicle, Scooter, Motorcycle, Tractor, Railway , Marine Engine and Stationary Engine. • TS 16949, ISO14001 AND OSHAS Certified

  32. FUTURE PLANS INVESTMENT IN NEXT 6 MONTHS - US$ 5 MILLION CNC MACHINES X-RAY HIGH PRESSURE CNC OPERATED WASHING MACHINE DEDICATED CYLINDER HEAD ASSEMBLY & TESTING LINE

  33. INDUSTRIALISATION – market togrowths • ADDING NEW PROCESS:- • HPDC • M/C OF CAST IRON HEAD & BLOCK • ADDING NEW PARTS: • 16 VALVE TWIN CAM CYL.HEAD • EGR HOUSING • CYLINDER BLOCK • CUSTOMER / PART SPECIFIC JV / TC • ORGANIC GROWTH IN DOMESTIC/ EUROPE AUTOMOBILE MARKET • CONTRACT ENGINE MANUFACTURING FOR OEMS • ACQUISITIVE GROWTH IN EUROPE.

  34. THANK YOU

  35. CONTACT: CONTINENTAL ENGINE LTD.D-3, GLOBAL BUSINESS PARKMEHRAULI – GURGAON ROAD,GURGAONINDIA - 122002TEL. NO: 0091 124 4107050FAX NO: 0091 124 4107065E-MAIL: mkt@baxy.com :baxy@baxy.com

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