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DR Masterpact M to Emax 2

2018. EPPC Global Product Service Management. DR Masterpact M to Emax 2. Direct Replacement Retrofitting Solution. EPPC Global Service. Service Product Portfolio. 1-Installation and commissioning An investment in long-term equipment’s reliability. 6-Engineering and consulting

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DR Masterpact M to Emax 2

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  1. 2018 EPPC Global Product Service Management DR Masterpact M to Emax 2 Direct Replacement Retrofitting Solution

  2. EPPC Global Service Service Product Portfolio 1-Installation and commissioning An investment in long-term equipment’s reliability 6-Engineering and consulting Application recommendations and environmental best practices. 2-Training The best way to teach how to respond efficiently in different critical situations 7-Extensions, upgrades and retrofits Enhance existing equipment with the latest technologies. New 3-Spares and consumables All original and genuine spare parts and upgrade kits. 8-End of life services Equipment’s recycling in line with environmental requirements 4-Maintenance Maintenance to guarantee the system’s continuous operation 9-Replacements Replacing old equipment can dramatically increase performance and reduce costs. 5-Repairs Workshop and on site repairs by our service engineers 10-Advanced services Predictive Maintenance into ABB Ability EDCSEkip-Up to upgrade your installations

  3. Extension, upgrades and retrofits Timeto upgrade? Modernizeby Retrofit kits Modernize • Safety • Technology • Service years • Saving in Maintenance • Environment-friendly • Equipment health Retrofit kit • Modern Circuit Breaker • Low cost solution • Profitable investment

  4. Product Portfolio - Retrofitting Kit Solutions ABB knows how to upgrade your installations 1. Hard Bus Retrofill (RF) 2. Cradle in Cradle (CiC) 3. Direct Replacement (DR) The existing fixed part is removed from the switchboard and the new one is installed using a pre-designed bus bar connection and protection shields. Portfolio • ABB: Megamax, Novomax, Otomax, Isomax • Competitors: Schneider, Siemens, Terasaki, AEG H&W, Mitsubishi The fixed part of the new CB ismodifiedtobeinserted in the oldfixed part. Portfolio • ABB: Isol, Fusol, Otomax, BBC K-Line • Competitors: GE, Federal Pacific, Allis Chalmers The moving part of the new CB hastobemodifiedto simulate the moving part of the old CB. Itrequires a very short shutdown. Portfolio • ABB: Emax (New in Old), Megamax (OD and CD), Novomax, Modul, ASEA ALG • Competitors: Schneider (Mastepact M) New

  5. Retrofit kits DirectReplacement Retrofit Solution Direct Replacement Who? • Anyone can do it (also customers!) What? • New circuit breaker already modified in order to be racked in/out the existing fixed part. • Accessories and connections are already pre-cabled. • Installation instructions When? • Withdrawable version • The Old Fixed part still in good conditions How? • Replacing only the moving part of the old circuit breaker Why? • Easy to install • Short down-time due to installation

  6. EPPC – Retrofit kits Masterpact M toEmax 2 ABB available Retrofitting Solutions Retrofitting Solutions • RF: Hard bus Retrofill • DR: Direct Replacement

  7. DirectReplacementMasterpact M toEmax 2 ValueProposition From Circuit BreakertoPower Manager Increase the Total Life Cycle of the Switchgear Cost reduction of maintenance and spare parts Easy to Install Replacement requires few minutes and no removal of main voltage on busbar system in the switchgear Easy to Control All original and genuine spare parts and upgrade kits. Easy to Connect to SCADA and into the IoT EkipPowerController to improve energy efficiency and saving Easy toMantain Diagnosis and installation with Ekip Connect Software ABB Ability EDCS is also available with Emax 2 for Predictive Maintenance & Audits

  8. DirectReplacementMasterpact M toEmax 2 Product details CorrispondencesMasterpact M to Emax 2 = Derating up to 2300A with fixed part with HR terminals Ics is 100% of Icu for all the sizes - Icw(1s) = Icu 690V for all the sizes

  9. DirectReplacementMasterpact M toEmax 2 Product details Emax 2 Moving part The Emax 2 dedicated moving part: • Has special terminals, lower slides and lateral sides • Is assembled and tested in the factory • Is ready to be inserted in the Masterpact M fixed part Masterpact M fixed part Dedicated lateral side Lower slides Terminals

  10. DirectReplacementMasterpact M toEmax 2 Product details Masterpact M Fixed part On the fixed part, it is necessary to replace the existing components with the following ones: • Drawer side plates • Base panel for fixed part • Rack-in plates • Female sliding contacts to rewire according the electrical drawing • Emax 2 door flange and with dedicated metallic • Support for fixed part • Support plates Installation instruction

  11. DirectReplacementMasterpact M toEmax 2 Product details Masterpact M Fixed part On the fixed part, it is necessary to replace the existing components with the following ones: • Drawer side plates • Base panel for fixed part • Rack-in plates • Female sliding contacts to rewire according the electrical drawing • Emax 2 door flange and with dedicated metallic • Support for fixed part • Support plates Female sliding contacts Rack-in plates Drawer side plates Base panel for fixed part

  12. DirectReplacementMasterpact M toEmax 2 Product details Masterpact M Fixed part Support plates On the fixed part, it is necessary to replace the existing components with the following ones: • Drawer side plates • Base panel for fixed part • Rack-in plates • Female sliding contacts to rewire according the electrical drawing • Emax 2 door flange and with dedicated metallic • Support for fixed part • Support plates Support forfixed part Emax 2 door flange

  13. DirectReplacementMasterpact M toEmax 2 Product details Masterpact M fixed part – Checksbeforeordering it is always necessary to verify the Masterpact M Fixed Part is in good conditions as prescribed in the document 1SDH001279R0002. In particular, it is important to check the jaw contacts, the protecting coatings and the opening linkage mechanism of the jaw contacts shutters. The minimum panel dimensions have to allow the insertion of the Emax 2 moving part.

  14. DirectReplacementMasterpact M toEmax 2 Trip Unit Functions in Masterpact M and Emax 2 Trip Units It is strongly recommended to use the table to select the most suitable Trip Unit ● Basic functions ○ Optional functions

  15. DirectReplacementMasterpact M toEmax 2 Accessories and compatibility Accessories and compatibility The following accessories, instead, are not compatible with the Emax 2 Direct Replacement kit: • External 15 O/C AUX • AUX CB connected/ insulated position – (CE – CD – CT) • Mechanical lock for compartment door • All accessories of the Emax 2 fixed part • Terminal shield for auxiliary board (CB) • Breaker mismatch protection While the following Emax 2 accessories can be installed, but need to be externally cabled with local adaption: • Electronical Delay for MN • Current sensor for neutral conductor outside circuit-breaker • Ekip Supply, Communication and external Signaling modules • EkipMultimeter; Ekip Control Panel ; Ekip View

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