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Status of 65nm foundry access for Aida

Status of 65nm foundry access for Aida. June 2013 A. Marchioro CERN/PH-ESE . New Commercial Contract. Proposal for new foundry contract submitted to CERN FC and approved on March 20 About same value as previous contract (for both 65nm and new 130nm) 5 Years

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Status of 65nm foundry access for Aida

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  1. Status of 65nm foundry accessfor Aida June2013A. Marchioro CERN/PH-ESE

  2. New Commercial Contract • Proposal for new foundry contract submitted to CERN FC and approved on March 20 • About same value as previous contract (for both 65nm and new 130nm) • 5 Years • (Current 130nm contract still valid until 2015) • Contract details (fine pricing, delivery terms, guarantee, shipping costs, applicable law, etc. etc.) finalized with IMEC • Expecting contract signature by mid-Summer • Export conditions could be similar if not identical to the ones with previous foundry • i.e. no “free” circulation of some of these chips!!! Status of 65nm 6/13

  3. Legal aspects • New foundry has “special” confidentiality culture • Foundry is now willing to adapt NDA conditions to HEP clients • New procedure requires new NDAs to be issued to all users by IMEC • This was already done with Cadence to allow CERN/Cadence/IMEC to work on new design kit • Details for extension to all HEP Institutes being finalized with IMEC Status of 65nm 6/13

  4. Technical Aspects (1) • Design Kit • Porting on Cadence OpenAccess with flow similar to old 130nm done by Cadence (Paris + US) • First release received from Cadence • Result being qualified and tested at CERN by CERN with demo design • Includes one flavor of digital cells (to be analyzed and eventually modified) from foundry Library, but no RT IO cells • Not clear if we can have more than one! • Modified library must be returned (and will continue to be owned by the foundry) • CERN has investigated usage of library characterization tool (Altos) but results are still controversial (most cells match data from foundry, others seem to be wrong) • Training courses for new flow to be scheduled asap Status of 65nm 6/13

  5. Technical support and distributionmodel for new foundry • First training on new flow to be organized at CERN • Later, to be seen Status of 65nm 6/13

  6. Orders for MPWand Production runs • Dedicated admin contact person assigned in CERN-ME • All deliveries to CERN (MPW and productions runs), re-shipped from Geneva Status of 65nm 6/13

  7. Warning • Normal 65nm MPW runs from the new foundry allow for all process options and splits at a fixed price. • Designers tend to like these! • Some of these options are very expensive in actual productions runs and people are very surprised when the bill is presented. WARNING WARNING WARNING Status of 65nm 6/13

  8. Technical Aspects: IPs • Regular foundry SRAM generator are not suitable for radiation environment • Specifications for Hardened SRAM prepared by CERN • Three companies contacted and qualified for providing RadTol SRAM generator • Three offers received • Winners to be announced soon • First phase of work to start with CERN-WP1 funds by the summer • Expected first delivery for Q1’14 • IPs to be distributed for a fee Status of 65nm 6/13

  9. Technical Aspects: IPs • Slow 12-bit, 65nm monitoring ADC: • 4 companies contacted, one selected • Work started with company that provided the 130nm slow ADC cell • Architecture is simple Wilkinson (identical to old DCU in CMS) with improved offset cancelation scheme • Project is funded and delivery expected Sep ‘13 • Submit proto by Q4 ‘13 • IP available to everybody in community for a small fee Status of 65nm 6/13

  10. Technical Aspects: IPs • CMOS IO Pads • Thick-oxide free minimal library with CMOS 1.2V levels and robust ESD structures compatible with design kit using core only devices • Technical details specified in a document by CERN • Specialized subcontractor identified • To be executed in 2nd ½ of 2013 • Project paid for by CERN • Available to users in HEP community for small fee Status of 65nm 6/13

  11. Technical Aspects: IPs • PLL for generic applications • Specs: • Clock multiplier (40MHz -> 1.6GHz) • Low Power (< 5 mW) • Try SEU robustness through TMR • Offers in hands fromthree design houses • Typical PLL-IP cost: 35K-60K • Access cost for multi-use to be negotiated and paid for by end-user Status of 65nm 6/13

  12. Technical Aspects: IPs • Bandgap reference cell • This cell eventually necessary for all analog designs • Based on experience gained with multiple BG 130nm submission • Design to start at CERN in July with EU-Aida funds • Submission in November ‘13 • Small funds necessary for proto-chip • To be included in IP library for a small fee Status of 65nm 6/13

  13. Other IP blocks necessary • High Speed SLVS cells • Optimized STD cells library for pixels? • Characterization and library inclusion • I/O Pads optimized for usage with TSVs • I/O Pads optimized for bump-bonding • Specific CAE tools • working on an early power estimation tool for digital • … • RT to extreme TID and high flux hadrons validation • Test structures are available • Should this tech not be sufficient for extreme levels, it may require some hard re-thinking of some current projects … Status of 65nm 6/13

  14. Design style • Old foundry accepted many violations (justified through special waivers )to the sacred rule-book • New foundry will accept NONE! Status of 65nm 6/13

  15. 130 nm second source • Prices from new foundry is lower than current prices • No sign that old foundry will discontinue supplying CERN • Design kit to be re-spinned by Cadence Design Services after work on 65 nm will be completed • Funds are available • Distribution will be free • Introduction and distribution for users in Q4 ‘13. • Possibly new training courses to be organized Status of 65nm 6/13

  16. Conclusions • CERN is committed to continue foundry support to Aida community for new CMOS generation and also for alternative of the current one • 65nm full support model to converge in second part of ’13 • IMEC to become official HEP interface to foundry Status of 65nm 6/13

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