1 / 25

Indian Paper Mills Wood requirement and Generation

Indian Paper Mills Wood requirement and Generation. Dr. H D Kulkarni Vice President, ITC Ltd, Paperboards and Specialty Papers Division. Unit: Bhadrachalam, Sarapaka-507128, Andhra Pradesh, India IPX INDIA Mumbai 14-12-2012. Indian Paper Industry - Scenario.

thalia
Download Presentation

Indian Paper Mills Wood requirement and Generation

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. Indian Paper Mills Wood requirement and Generation Dr. H D Kulkarni Vice President, ITC Ltd, Paperboards and Specialty Papers Division. Unit: Bhadrachalam, Sarapaka-507128, Andhra Pradesh, India IPX INDIA Mumbai 14-12-2012

  2. Indian Paper Industry - Scenario • To day, there are nearly 759 paper mills in India • With installed capacity of 12.7 m tpa of P&B • The production is 10.11 m tpa and it constitutes 2.52% of the total world production (402 m tpa) • Nearly,1.04 m tpa is imported annually • Thus, the present consumption of P&B including News print is at 11.15 m tpa • The per capita consumption of paper in India is 9.3 kg

  3. Indian paper Industry - Scenario • With the GDP expected to average around 8%, growth in consumption of paper • and paperboard is expected to be about 7.8% (Indian paper industry growth 8% CAGR) • This translates in to consumption of about 24 m tpa and production of 22 m tpa • by 2025 resulting in per capita consumption of 17 kg • All this means rapid growth of pulp and paper industry in India that ultimately requires • wood as raw material Raw Material based classification of paper mills ---------------------------------------------------------- Segment No of Mills Production M tpa per cent ---------------------------------------------------------- Wood 26 3.19 31 Agro 150 2.20 22 Recycled 538 4.72 47 ----------------------------------------------------------

  4. Indian paper Industry - Sourcing of Fiber • Paper mills in India continue to face challenges with forest-based • raw material • Earlier paper industry was forest dependent. It is no longer the scene • Agro Residues • Sustainable availability of Agro residues is a challenge • - quality and environmental issues associated in mfg • - availability of bagasse from sugar mills • - increasing coal prices • Hence, if choice given, agro mills may wish to shift to wood fiber • Waste paper • - 1 million ton/year of waste paper is recovered • - Majorly it is imported • Farm / Agro-forestry • - Fiber sourcing through partnership between farmers & Industry

  5. ITC Plantations Sourcing of Fiber – Paper industry Action • Started plantation R&D : Clonal technology for productivity improvement (Productivity improvement = clonal plantations - Av. 25 tons/ha/yr compared to 6 tons/ha/yr from seedling plantations) • Farm Forestry: to promote scientific Silvicultural practices • Social Forestry: financial & technical assistance to the resource-poor tribal farmers with surplus private wasteland • Promote Plantations: on private lands in partnership with Farmers

  6. ITC’s Plantation Progress - 125,000 ha

  7. Plantation on Degraded area

  8. Agro-Forestry – Developing Sustainable Model for Wood & Food security Pulpwood Tree Plantation • Agro-Forestry is a collective name for land-use systems involving • trees combined with crops on the same unit of land • Under Agro-Forestry, Agri-silvicultural and Silvi-pastoral systems • are known for the • - Productive functions of Food, Fodder, Fuel, Fibre, Shelter, NTFPs • - Protective functions as Wind breaks, Shelterbelts, Soil • Conservation & Improvement Agric Crop Area Agric Crop Area 8.5M 8.5M Land 75% - Agriculture & 25% - Forestry • Covered :1600 ha. • Target :3000 ha/yr 1m 1.5m

  9. Conventional Farm Forestry vs. Agro forestry Wood and food security Spacing = 3 X 1.5 m Plants / ha = 2222 Spacing = 1 x 1.5 x 8.5 m Plants / ha = 2000 Farm Forestry Agro Forestry

  10. Paper Industry Plantation – FSC Certified FSC considered as a trade barrier! • Indian paper companies now have FSC C-0-Custody certification for ethical and legal sourcing of fiber • FSC-FM certification is issued to 2 mills and 2 farmers societies and nearly 37,500 ha of plantations are certified so far in India FSC-FM certificate is issued to ITC PSPD for 8028 ha of plantations as a Group Manager of more than 9000+ farmers

  11. Carbon Sequestration through plantations

  12. Plantations and Triple bottom line The 125,000 ha plantations over a period of 20 years have • Economic value • Created an estimated wood asset value of INR 30 billion (for 3 cycles INR 90 billion) over a period of 12 years • Social value Provided 56 million person days of employment mostly to tribals and marginal farmers • Environment value • Carbon sequester potential of 15 million tonnes reducing 54.9 million tonnes of CO2 in a period of 12 years

  13. Indian paper Industry – Wood Scenario • Wood based mills produce 3.30 M tpa of pulp using 9.83 M tpa of wood • The bamboo and wood requirement is 0.82 and 9.01 M tpa respectively • Nearly 20% of wood is procured from government sources while, 80% is from agro farm forestry sources

  14. Wood Requirement and Generation by Paper Mills through Farm Forestry * Mills using Agro residues and waste paper for Pulp Production apart from Wood and Bamboo

  15. Actions by Indian paper Industry Demand -Supply gap • Over 22 years the paper industry has promoted nearly 642,208 ha plantations estimated to produce 38.53 M tons of wood at 60 tons/ha yield • Last 5 years plantations of Eucalyptus, Casuarina, Leucaena and Acacia considered as standing crop, • 300,000 ha produce18 M tons of wood • At felling cycle of 4 years, the wood production is 4.5 M tpa (18/4) • Wood from other sources (private / Govt. etc plantations) is estimated at 4.51 M tons • And with bamboo of 0.82 M tpa • The paper industries demand of 9.83 M tpa is some how met (4.5+4.51+0.82) • Due to latest expansion of BILT, JK and other mills, the wood demand now is on higher side and currently there is shortage by 10 % approximately • Import of chips / wood - landed cost at Mill more than Rs. 11000 per ton at current prices and is prohibitive

  16. Demand – Supply and Price movement • Competition for farm grown wood for small timber such as mine props, biomass, scaffolding, plywood, particle board, etc creating further supply gap • Drastic increase in farm gate pulpwood prices alone from Rs.1450 to Rs. 3300 per ton in a span of 6 years is indicative of demand and supply gap • Prices of hardwood increased at a CAGR of 8% to around Rs. 4400 per ton in 2012-13 from about Rs. 2,450 per ton in 2004-05 at Mill delivered price

  17. RM costs • Due to competition and high demand, the wood is transported from faraway places • Presently, the cost of wood-based raw material to Indian mills is US $ 70/t compared to US$17/t in Indonesia and US$25/t in Brazil • As one tonne of paper requires 4 tonnes of wood, there is a straight disadvantage of about US$ 180 to 212 /t of paper produced • If this trend continues, India will have to import pulp and paper instead of making it domestically • Paper companies are aggressively looking at farm forestry to cut down on the landed cost of wood • With transportation cost accounting for nearly 30 to 50% of the wood cost, developing farm forestry plantations near the manufacturing units are being pursued vigorously by the mills

  18. Wood generation – Requirement of Land for plantation • Considering the future demand of paper by 2025, an additional 12 M tpa of wood is required from 0.24 M ha/yr (@50t/ha yield) • With 5 years felling cycle, 1.2 M ha plantations is required only for pulpwood (60 M tons wood for 5 yrs) • Nearly, 0.36 M ha (30%) more land is required to be planted for fuel, fodder, local usage etc (18 M tons of wood for 5 yrs) • Hence, the total land mass required to raise pulpwood plantation will be around 1.56 M ha (say 2 M ha) to generate the required wood (78 to 100 M tons of wood)

  19. Global vs. Indian scenario on Sourcing of Wood • Forests are owned by companies in Western and some Asian countries (captive forest plantations) • In those countries, conducive land use/forestry policies exists which encourage large-scale production plantations • However, in India land use policies are not friendly to Paper Industry as • Forests are managed by Government and industries have no role to play • India, historically, does not have a vibrant Private Market for Timber Source: All about paper; Green Rating project - CSE

  20. Sourcing of Wood Fiber issues • No government policy in place for future wood supply • No private forest plantations for sustainable wood supply • No allocation of waste land to paper industry to develop sustainable wood source • Not enough certified forest/plantation and difficulty for industry to get the private lands certified

  21. World-over the common practice for growing tree plantation on large scale is to plant with a single species Mixed and commercial agro-forestry plantations are very rare in occurrence world-over Except for Coffee, Tea, Coconut, Areca nut, Palm oil plantation crops In India – Agro Farm Forestry is quite common (Risk: competition from agri crops and reliability of supply) Sourcing of Wood - Types

  22. Scenario in Andhra Pradesh • State with the maximum pulp wood plantation area producing 4 M tpa wood • Large concentration of paper mills (4 mega pulp plants) with huge pulp wood demand • Competition from Rayon, Veneer, Construction industry (pole) etc industries • 2 M tpa of wood is taken away by mills outside Andhra Pradesh • Creating short supply of wood to Andhra Pradesh Paper Industry

  23. Key strategies – For increasing share of the wood • To meet the Gap • New plantations • Develop plantations in core area • Raise plantations with SPV with FDC’s • Multi stakeholder partnership plantations (Govt + Industry + People - Afforestation of Forest degraded lands) • Use Latest Technology • Sustain the interest of the farming community to continue with pulp wood plantations

  24. Key strategies – For increasing share of the wood • Create alternate sources of income • Agro-forestry • Improve yield (Av100 t/ha) • Crop insurance to marginal farmers • Promote FSC FM • GHG reduction – Carbon positive image through afforestation / reforestation • Biodiversity • Negative Image (Manage environment and create better image) - Paper industry cuts / destroys trees / forests - Active campaign required through various forums as paper produced is derived from the wood sourced is from renewal plantations • Action on above points will increase share of wood availability to Indian Paper industry at large

  25. Providing the Power to Go Green THANK YOU

More Related