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Wastewater treatment processes (I). ENV H 440/ENV H 541. John Scott Meschke Office: Suite 2249, 4225 Roosevelt Phone: 206-221-5470 Email: jmeschke@u.washington.edu. Gwy-Am Shin Office: Suite 2339, 4225 Roosevelt Phone: 206-543-9026 Email: gwyam@u.washington.edu. Key points.
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Wastewater treatment processes (I) ENV H 440/ENV H 541 John Scott Meschke Office: Suite 2249, 4225 Roosevelt Phone: 206-221-5470 Email: jmeschke@u.washington.edu Gwy-Am Shin Office: Suite 2339, 4225 Roosevelt Phone: 206-543-9026 Email: gwyam@u.washington.edu
Key points • Purpose of the individual unit processes • The typical operating conditions • The outcome of the processes • Microbial reduction of the processes
How much wastewater do we produce each day? These values are rough estimates only and vary greatly by locale. Wastewater Characteristics
Wastewater treatment systems • Decentralized • Septic tank • Waste stabilization ponds • Facultative lagoon • Maturation lagoon • Land treatment • Constructed wetland • Centralized
(Minimum) Goals of wastewater treatment plants • <30 mg/L of BOD5 • <30 mg/L of suspended solids • <200 CFU/100mL of fecal coliforms
Conventional Community (Centralized) Sewage Treatment Secondary Treatment Using Activated Sludge Process Sludge drying bed or mechanical dewatering process Pathogen Reductions Vary from: low (<90%) to Very High (>99.99+%)
Typical Municipal Wastewater Treatment System Preliminary or Pre-Treatment SecondaryTreatment PrimaryTreatment Disinfection Sludge Treatment& Disposal
Preliminary Wastewater Treatment System Preliminary or Pre-Treatment Solids to Landfill
Preliminary Treatment - Bar Racks Bar Racks: are used to remove large objects that could potentially damage downstream treatment/pumping facilities. Preliminary Treatment Facilities Ref: Metcalf & Eddy, 1991
Preliminary Treatment - Grit chamber Grit chamber: used to remove small to medium sized, dense objects such as sand, broken glass, bone fragments, pebbles, etc.
Primary Wastewater Treatment PrimaryTreatment
Primary sedimentation • To remove settleable solids from wastewater
Primary Clarification Scum: Oil, Grease, Floatable Solids PrimaryEffluent PrimarySludge Influent from Preliminary Treatment Section through a Circular Primary Clarifier Primary Treatment
Primary sedimentation • To remove settleable solids from wastewater • Average flow: 800-1200 gpd/ft2 • Retention time: 1.5 - 2.0 hours (at maximum flow) • 50 - 70 % removal of suspended solids • 25 - 35 % removal of BOD5 • ~20 % removal of phosphate • ~50 % removal of viruses, bacteria, and protozoa • 90 % removal of helminth ova
Secondary Wastewater Treatment SecondaryTreatment
Secondary treatment processes • To remove suspended solids, nitrogen, and phosphate • 90 % removal of SS and BOD5 • Various technologies • Activated sludge process • Tricking filter • Stabilization ponds
Secondary Treatment Using Activated Sludge Process SecondaryTreatment Sludge drying bed or mechanical dewatering process Secondary Treatment
Aerobic microbes utilities carbon and other nutrients to form a healthy activated sludge (AS) biomass (floc) The biomass floc is allowed to settle out in the next reactor; some of the AS is recycled Simplified Activated Sludge Description Secondary Treatment
General Microbial Growth • Carbon Source: Dissolved organic matter • Energy Source: Dissolved organic matter • Terminal Electron Acceptor: Oxygen • Nutrients: Nitrogen, Phosphorus, Trace Metals • Microorganisms: Indigenous in wastewater, recycled from secondary clarifier Secondary Treatment
Activated Sludge Aeration Basins Empty basin, airdiffusers on bottom Same basin,in operation Secondary Treatment
The Oxidation Ditch Secondary Treatment Ref: Reynolds & Richards,1996, Unit Operations and Processes in Environmental Engineering
The Oxidation Ditch Secondary Treatment Ref: Reynolds & Richards,1996, Unit Operations and Processes in Environmental Engineering
Circular Secondary Clarifier SecondaryEffluent Influent from Activated Sludge Aeration Basin or Trickling Filter Return (Secondary) Sludge Line Section through a Circular Secondary Clarifier Secondary Treatment
Activated sludge process • To remove suspended solids, nitrogen, and phosphate • Food to microorganism ratio (F:M ratio): 0.25 kg BOD5 per kg MLSS (mixed liquor suspended solids) per day at 10 oC or 0.4 kg BOD5 per kg MLSS per day at 20 oC • Residence time: 2 days for high F:M ratio, 10 days or more for low F:M ratio • Optimum nutrient ratio: BOD5:N:P =>100:5:1 • 90 % removal of SS and BOD5 • ~20 % removal of phosphate • > 90 % removal of viruses and protozoa and 45 - 95 % removal of bacteria
Secondary Treatment Using Trickling Filter Process SecondaryTreatment TricklingFilter Secondary Treatment
Trickling Filter Rotating arm todistribute water evenly over filter Primary effluent drips onto rock orman-made media Rock-bed with slimy (biofilm) bacterial growth Treated waste to secondary clarifier Primary effluent pumped in http://www.rpi.edu/dept/chem-eng/Biotech-Environ/FUNDAMNT/streem/trickfil.jpg
Trickling Filter http://www.eng.uc.edu/friendsalumni/research/labsresearch/biofilmreslab/Tricklingfilter_big.jpg
Tricking filter process • To remove suspended solids, nitrogen, and phosphate • Organic loading (BOD5 X flow/volume of filter): 0.1 kg BOD5 per m3 per day • Hydraulic loading: 0.4 m3 per day per m3 of plan area • 90 % removal of SS and BOD5 • ~20 % removal of phosphate • Variable removal levels of viruses, 20-80 % removal of bacteria and > 90 % removal of protozoa
Stabilization Ponds • The oldest wastewater treatment systems • Requires a minimum of technology • Relatively low in cost • Popular in developing countries and small communities in the US (90 % communities with population <10,000) • Used for raw sewage as well as primary‑ or secondary‑treated effluents. • Facultative ponds and aerated lagoons Ponds and Lagoons
Facultative Pond Ponds and Lagoons
Facultative ponds • 3 zones: upper photic (aerobic) zone, facultative (aerobic and anaerobic) zone and lower anaerobic zone. • Upper aerobic zone: algae use CO2, sunlight and inorganic nutrients (photosynthesis) to produce oxygen and algal biomass. • Facultative zone: bacteria and other heterotrophs convert organic matter to carbon dioxide, inorganic nutrients, water and microbial biomass. • Lower anaerobic zone: anaerobic bacteria degrade the biomass from upper zones • Influence by many factors • Sunlight • Temperature • pH • Biological activities • Characteristics of wastewater Ponds and Lagoons
Facultative ponds • To remove suspended solids, nitrogen, phosphate, and pathogens • Operating water depth: 1-2.5 meters • (maximum) BOD loading: 2.2-5.6 g/m3 /day • Retention time: 3-6 months • >90 % SS and BOD removal (warm and sunny climates) • Microbe removal may be quite variable depending upon pond design, operating conditions and climate. • 90-99% removal of indicator and pathogenic bacteria • 99 % removal of PV1 • 99.9 reduction of Giardia and Cryptosporidium
Aerated Lagoons Stabilization Lagoon Aerated Lagoons http://www.lagoonsonline.com/marshill.htm Ponds and Lagoons
Aerated lagoons • Biological activity is provided by mainly aerobic bacteria • Influence by many factors • Aeration time • Temperature • pH • Biological activity • Characteristics of wastewater
Aerated lagoons • To remove suspended solids, nitrogen, phosphate, and pathogens • Operating water depth: 1-2 meters • Retention time: <10 days • 85% BOD removal (at 20oC and an aeration period of 5 days) • 65% BOD removal (at 10oC and an aeration period of 5 days) • Microbe removal may be quite variable depending upon pond design, operating conditions and climate
Wastewater Disinfection Disinfection
Typical Municipal Wastewater Treatment System Preliminary or Pre-Treatment SecondaryTreatment PrimaryTreatment Disinfection Sludge Treatment& Disposal
Sludge processing • Thickening • Digestion • Dewatering • Disposal
Sludge thickening • To reduce the volume of sludge • to increase sludge solids at least 4 % • Gravity thickening and mechanical thickening • Gravity thickening • Used for primary and tricking filter solids • Without chemical flocculants • loading rate: 30-60 kg/m2 per day • Mechanical thickening • Used for activated sludge solids • With chemical flocculants • dissolved air flotation, gravity belt thickeners, and centrifuge thickening • loading rate: 10-20 kg/m2 per day (dissolved air flotation), 400-1000 L/m (gravity belt thickeners), 1500-2300 L/m (centrifuge thickening) • The concentration of pathogens increased during this process
Regulatory requirement for disposal of sewage sludge • Class B biosolids (agriculture land) • < 2 million MPN/g of fecal coliforms • Seven samples over 2-weeks period • ~2 log removal • Class A biosolids (home lawn and garden) • < 1000 MPN/g of fecal coliforms • < 3 MPN/4g of Salmonella sp. • < 1 PFU/4g of enteric viruses • < 1/4g of Helminth ova • ~ 5 log removal
Processes to significantly reduce pathogens (PSRP) for a Class B biosolids • Aerobic digestion • Anaerobic digestion • Air drying • Composting • Lime stabilization
Digestion • To stabilize organic matter, control orders, and destroy pathogens • Aerobic digestion and anaerobic digestion • Aerobic digestion • Sludge is agitated with air/oxygen • loading rate (maximum): 640 g/m2 per day • Temperature and retention time: 68 oF for 40 days or 58 oF for 60 days • Solids and BOD reduction: 30-50 %
Anaerobic digestion • Sludge is treated in the absence of air • Operation conditions (optimum) • Temperature: 85-99 oF (98 oF) • pH: 6.7-7.4 (7.0-7.1) • Alkalinity: 2000-3500 mg/L • Solid loading: 0.02-0.05 lb/ft3/day • Retention time: 30-90 days • Treatment outcome • Solid reduction: 50-70 % • Significant reduction of most pathogens • Gas production: methane and carbon dioxide
Air drying, composting, and lime stabilization • Air drying • Sludge is dried on sand beds/(un)paved basins • Retention time: minimum of 3 months • Composting • Various methods: in-vessel, static aerated file, and periodically mixed windrows • File temperature should be raised > 40 oC for 5 days • For 4 hours during the 5 days, the file temperature should be > 55 oC • Lime stabilization • Sufficient lime should be added to raise the pH 12 after 2 hour contact • 4 log inactivation of enteric viruses, 2-7 log inactivation of indicator bacteria, no inactivation of Acaris ova
Processes to further reduce pathogens (PFRP) for a Class A biosolids • Heat drying • Sludge is dried by contact with hot gases • The temperature of gas is >80 oC • Thermophilic aerobic digestion • Sludge is agitated with air/oxygen • 132-149 oF for 4-20 hours • Pasteurization • 158 oF for 30 minutes • Beta- or gamma ray irradiation • Sludge is irradiated with either beta- or gamma ray • > 1.0 Mrad at room temperature