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ASME Nuclear Conformity Assessment. Kevin Ennis Director, Nuclear Codes and Standards. ASME Nuclear Conformity Assessment. What is it? Why is Conformity Assessment Important? Who is involved? What are the steps in the process? How does Conformity Assessment fit into the nuclear industry?.
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ASME Nuclear Conformity Assessment Kevin Ennis Director, Nuclear Codes and Standards
ASME Nuclear Conformity Assessment • What is it? • Why is Conformity Assessment Important? • Who is involved? • What are the steps in the process? • How does Conformity Assessment fit into the nuclear industry?
Conformity Assessment - Defined • Definition (from ISO/IEC 17000) • Demonstration that specified requirements relating to a product, process, system, person or body are fulfilled • Examples: testing, inspection, certification, registration, accreditation • Simply: • Programs, processes and procedures for demonstrating compliance with Section III of the ASME Boiler and Pressure Vessel Code • Product Certification • Nuclear Components • Materials
Conformity Assessment - Defined Quality System Certificate • Material Manufacturers and Material Suppliers • Supply material to nuclear component manufacturers • Examples: • Bars, fasteners, castings, forgings, plates, fittings, flanges, tubular products • Wire, rod, billets, ingots • Welding material • Concrete reinforcing bars, prestressing components
Conformity Assessment - Defined • Types of Certificates • Accreditation – Approval of QA Program • Accreditation – Quality System Manufacture and Supply of Material • Authorization – Component Manufacture • Authorization – Supports
Conformity Assessment - Defined • ASME Certifies the manufacturer • Manufacturer certifies the product
Importance of Conformity Assessment • History • Industrial Revolution ~ late 1800’s • Steam power to 1910 • Explosions • Early Regulations • ASME Boiler Code – 1915 • Conformity Assessment – S, A and PP Stamps • Interstate Commerce • Global Trade
Importance of Conformity Assessment • Conformity assessment process ensures: • Products, services, or systems have the required characteristics (i.e., meet Code requirements) • Characteristics are consistent from product to product, service to service, or system to system
Importance of Conformity Assessment • Conformity assessment process enables: • Manufacturers have access to markets • Purchasers to have confidence that products will be acceptable for use (regulations and liability insurance) • Regulatory Authorities to have confidence that equipment is safe to operate • Organizations to have recourse for bringing products into compliance with the Code
Importance of Conformity Assessment • Conformity assessment process assists in: • Supply chain management • Last Build – US technology with US suppliers (mostly) • New Build – global supply chains • New Build – global suppliers (As an example, a component may be assembled and certified in the US but the parts may come from all over the world.)
Conformity Assessment Organizations • Organizations Involved: • Regulatory Authorities • NRC • Jurisdiction • Certification Bodies • ASME • National Board of Boiler and Pressure Vessel Inspectors (National Board) • Third Party Inspection Agency • Authorized Nuclear Inspection Agency (ANIA) • Certificate Holder • Manufacturer
Conformity Assessment Organizations • Regulatory Authorities: • Nuclear Regulatory Commission • Endorse the Code as an acceptable means of complying with regulation • Member of the Committee on Nuclear Certification • Jurisdictions • Adopt and enforce the Code • Member of the Committee on Nuclear certification • May participate as a member of the survey team
Conformity Assessment Organizations • Certification Bodies: • ASME • Promulgates the Code • Certifies Manufacturers • Authorizes the Inspection Agencies (ANIA) • National Board • Examination and Commissioning of Inspectors • May represent the Jurisdictions
Conformity Assessment Organizations • Third Party Inspection Agency • Government agencies which adopt and enforce the ASME Boiler and Pressure Vessel Code. “Jurisdictions” • Companies licensed in U.S. or Canada to write Boiler and Pressure Vessel insurance • Accredited by ASME to perform the inspections required by one or more sections of the ASME Boiler and Pressure Vessel Code • Provide third party inspection (oversight) to ensure the ASME Certificate Holder is in compliance with Scope of Authorization • Participate in the survey of the manufacturer
Conformity Assessment Organizations • Certificate Holder: • Controlled Manufacturing process • All Examinations • All Tests • Final Certification
Conformity Assessment Process 6 Months Application-Preparation 3-5 days Survey 30-90 days Deficiency Correction 3-year cycle 1 week Certification Decision (CNC) Issuance of Certificate
Conformity Assessment Process • Application/Preparation: • Applicant applies to ASME • Enters into an agreement with an ANIA • Applicant prepares for the survey • Establishes and implements QA program • Internal audit
Conformity Assessment Process • Survey: • Survey Team • ASME Team Leader • 1/2 ASME Team Members • Authorized Nuclear Inspector • Authorized Nuclear Inspector Supervisor • Jurisdiction (invited)
Conformity Assessment Process • Survey: • 3-5 Day Survey • Manual review • Entrance meeting • Implementation demonstration • Team findings and recommendations • Exit meeting • Recommendations • Due process
User Regulatory Authority Manufacturer Interaction among organization in the nuclear industry Regulation Contract Conformity Assessment Regulation