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Aftermarket Machined Components - Whitewater. Project Title: Aftermarket Machined Components Sourcing Plan Project Team: Joe Johnson, Roger Sdano, Chris Albrecht, Mike Sisko, Walt Jackson, Nancy Beck, Jennifer Eckstein (Project Manager)
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Aftermarket Machined Components - Whitewater • Project Title: Aftermarket Machined Components Sourcing Plan • Project Team: Joe Johnson, Roger Sdano, Chris Albrecht, Mike Sisko, Walt Jackson, Nancy Beck, Jennifer Eckstein (Project Manager) • Steering Committee: R. Hancock, T. Dillemuth, P. Corcoran, M. D’Amico, S.Call • Mission Statement: Develop and implement an aftermarket sourcing strategy that creates capacity and flexibility in Whitewater’s machine shop & allows for focus on the manufacturing of complete food processing systems • Background: WW core competency focusing on systems development and manufacturing – systems manufacturing hours demands are increasing • Project Goals: Decrease Aftermarket Lead Times / Reduce Cost / Free Capacity / Increase WW Mfg Flexibility Define and implement a scalable and executable supply chain to service the aftermarket business • Project Plan and Deliverables: • Risks • Functional expert availability • Quality/part qualification resources • Ensuring Parts meet both Design Requirements and current Production Results
Aftermarket Sourcing Strategy *Blanks only
Pins • Manufacturing Process: repetitive turned part, mill or lathe • 35 Part Numbers • Current Package Value at WW: $322,000 • Print Status: Redline drawings complete • RFQ Date: Was 6/20/12, now TBD • Next Steps: Print clean-up from Engineering (ETA 6/20), review and validation of subcomponent pricing and availability • Assistance Requested: Redline prints require clarification from engineering
Bushings • Manufacturing Process: Repetitive turned parts • 38 Part Numbers • Current Package Value at WW: $403,607 • Print Status: Redline drawings complete • RFQ Date: 6/20/12 • Next Steps: Prepare and review package, send to suppliers • Assistance Requested: none
Knifeholders • Manufacturing processes: milling, cutting, possible assembly (including occasional welding) • 60 Part Numbers • Current Package Value at WW: $481,000 • Print Status: Redline prints complete • RFQ Date: 6/30/12 • Next Steps: Review redline prints, pull subcomponent drawings and pricing, review for gaps. • Assistance Requested: TBD
Shafts • Manufacturing Processes: grinding, turning, heat treat • 12 Part Numbers • Current Package Value at WW: $132,000 • Print Status: Redline drawings complete • RFQ Date: 6/30/12 • Next Steps: Engineering to provide redline print clarification (ETA 6/22), review subcomponent pricing and specification availability. • Assistance Requested: TBD
Plates • Manufacturing Process: cutting, milling, surface grinding, heat treat • 117 Part Numbers finished plates, 20 blank plates. • Current Package Value at WW: $491,000 blanks only. Machining of ¼” or larger finished plates, $50,000 • Print Status: Plate blank drawings reviewed, finished plate drawing have not been reviewed. • RFQ Date: TBD • Next Steps: Review redline prints for further clarification if required. Negotiate blank puck production with CTS. • Assistance Requested: Possible engineering assistance. *Blanks only