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Aluminium High Pressure Die Casting Foundry

Aluminium High Pressure Die Casting Foundry. Management. Béla Majoros General Director majoros@csabametal.hu Zoltán Pintér Managing Director z.pinter@csabametal.hu László Sisa Production Manager sisa@csabametal.hu

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Aluminium High Pressure Die Casting Foundry

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  1. Aluminium High Pressure Die Casting Foundry

  2. Management Béla Majoros General Director majoros@csabametal.hu Zoltán Pintér Managing Director z.pinter@csabametal.hu László Sisa Production Manager sisa@csabametal.hu Róbert Gréczi Quality Manager robert.greczi@csabametal.hu Lajos Dénes Financial manager denes@csabametal.hu Csaba Dobrocsi Technical Leader dobrocsi@csabametal.hu Klára Szentesi Sales Leader k.szentesi@csabametal.hu Tünde Solymosi Sales Assistant sotunde@csbametal.hu Csaba Metál Rt. H-5600 Békéscsaba, Kerek 637. Hungary Tel: +36 66 430-881 Fax: +36 66 430-863 E-mail: csabametal@csabametal.hu

  3. General Information • Owner, Mr Bela Majoros has experience in the casting industry – both gravity and high pressure die casting - for 25 years. • He started his first own private business in 1993. The present company CSABA METÁL PLC was founded in 1999 and owned by Bela Majoros. • The company manufactures wide range of aluminium high pressure die casting products, which are delivered mainly to the automotive industry. • Plant is located in the south-eastern part of Hungary, close to the outer border of the European Union. • We are a Tier 2 company to the following brandnames: Audi, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota, VolksWagen, Volvo. • Our company is employing 240 workers in three shifts. • Last year our sales revenue reached EUR 9,12 Million EURO. • Csaba Metal PLC is a dynamically developing company.

  4. Sales Turnover (HPDC parts)

  5. Investment

  6. Main Customers (Y 2005)

  7. Main Products (Y 2005)

  8. Industry (Y 2005)

  9. Main Automotive products Surface treated Heat Sink (Anodized) Heat Sink Machined Heat Sink (Finalized with M6 threads) Heat Sink Heat Sink

  10. Main automotive products CONTINENTAL TEVES AG. Assembled brake adapter (Screw pressed in) Assembled brake adapter (Screw pressed in) Assembled brake adapter (Screw pressed in) ABS brake part (Finalized with M6 threads) Brake adapter Brake adapter

  11. Main automotive products CONTINENTAL TEVES AG. Machined parts (Machining with CNC lathes in-house) 18 different versions Machined parts (Machining with CNC lathes in-house) 18 different versions Machined parts (Machining with CNC lathes in-house) 18 different versions Spacer

  12. Main automotive products TRELLEBORG Engine holder Engine holder Suspension parts Engine holder Engine holder Engine holder

  13. Main automotive products HELLA Bulb holder Reflector Reflector

  14. Main furnitureproducts Table leg Polished surface „5 stars” chair leg Polished surface „5 stars” chair leg Powder coated Furniture products

  15. Other products Gas control patrs Gas control patrs Transmission handle

  16. Main customers in the local and the foreign markets • Trelleborg Automotive (UK, Germany, Spain) • Continental Teves AG, Europe • Continental Teves, USA, Mexico • Steelcase Werndl AG, Germany • Frewa GmbH, Germany • AS-Motor GmbH, Germany • Alpine Electronics Ltd, Japan • Hella GmbH, Austria • Rába Motor Kft, Hungary • Gázgép Kft, Hungary • Vitra GmbH., Germany • Phoenix-Mecano, Hungary • Valeo Switches & Detection Systems • Linamar Hungary Ltd.

  17. Technologies – Die casting Horizontal, cold chamber die casting machines Vertical, cold chamber die casting machines Horizontal, process controlled moulding cells

  18. Technologies – Press Stamping • Press stamping machines (deburring) REIS, ITAL Presse (15 pcs) 10 t , 15 t, 20 t, 30 t

  19. Technologies – Cleaning, Machining • Abrasive wearing (3pcs) • Drying (1pc) • Shot blasting OTECO (1 pc), COGEIM (1 pc) • CNC latheEMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot (2 pcs) • Machining center Brother TC R2A MORI SEIKI SH Junior

  20. Measurement and control equipments Dimension control • Mitutoyo C544 CNC CMM (With attached statistical program and 3D topography) • Mitutoyo surface finish tester Material control • ARL-3580B spectroscope Porosity checking • Industrial X-ray RTG-MU-15 YXLON Contour checking • MAHR CV200 Contourograph

  21. Evolution of Quality Control system • 2000 ISO 9002:1994 system implementation, succesful certification • 2002 QS 9000 implementation, succesful certification • 2003 ISO 9001:2000 implementation, succesful certification

  22. Certifications of Quality and Enviromental Management Systems • 2004 ISO/TS 16949:2002 • 2004 ISO 14001 • 2004 ISO 14001

  23. Investments in 2005 • 500 T moulding cell startup: week 36/2005 IDRA GDK500 process controlled moulding machine Specma/ABB IRB 2400 F/10 robot Stotek/Dosotherm 1200 furnace and trimming press • 1000 T moulding cell startup: week 40/2005 IDRA OLK 1002 process controlled moulding machine Specma/ABB IRB 4400 F/45 robot Stotek/Dosotherm 1200 furnace and trimming press • 400 T moulding cell startup: week 40/2005 IDRA OLK 400 process controlled moulding machine Specma/ABB IRB 2400 F/10 robot Stotek/Dosotherm 1200 furnace and trimming press

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