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Metaldyne Overview

Metaldyne Overview. FEB 11 , 2011. HQ in Plymouth, MI, USA 디트로이트 근교 플리머스에 위치한 본사 전경. Metaldyne Building Block 메탈다인 연혁. Old Metaldyne. Nov, 2000. Dec, 2000. New Metaldyne. May, 2003. 매입. MD Investors. Jan, 2004. Jan, 2001. Oct, 2009. 2000. 2002. 2008. 2009. 2001. 2003. 2004.

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Metaldyne Overview

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  1. Metaldyne Overview FEB 11, 2011

  2. HQ in Plymouth, MI, USA 디트로이트 근교 플리머스에 위치한 본사 전경

  3. Metaldyne Building Block 메탈다인 연혁 Old Metaldyne Nov, 2000 Dec, 2000 New Metaldyne May, 2003 매입 MD Investors Jan, 2004 Jan, 2001 Oct, 2009 2000 2002 2008 2009 2001 2003 2004 2005 2006 2007 매도 Fittings May, 2002 1Q, 2006 Apr, 2003 (Spin off)

  4. New Metaldyne Operating Structure 뉴 메탈다인 사업부 Organizational structure reflects streamlined regional and product focus 능률적, 지역적, 생산제품 위주로 새 조직을 구성함 European Operations 유럽 사업부 Americas Operations 미국 사업부 Vibratioin Control Products VCP 사업부 Sintered Products 소결합금 사업부 Powertrain Products 파워트레인 사업부 European Components EC 사업부 Facilities: Zell (Germ.) Oslavany (Czech) Nurenberg (Germ.) Facilities: Lyon(France) Barcelona(Spain) Halifax (UK) Litchfield(MI) Suzhou (China) Joint Venture Jamshedpur (India) Facilities: Ridgway (PA) Ramos (Mexico) St. Marys (PA) Warren (MI) North Vernon (IN) Valencia (Spain) Indaiatuba (Brazil) Facilities: Mach. & Asmbly. Bluffton (IN) Valve Bodies/Die Cast* Twinsburg (OH)* BSM Fremont (IN) Pyeongtaek (Korea) Tubular Hamburg (MI) Technical/commercial offices in Plymouth, MI; Dieburg, Germany; Tokyo, Japan 기술연구소는 미국 플리머스, 독일 디버그, 일본 동경에 위치함

  5. Global Manufacturing Footprint전세계 사업장 Bluffton, IN North Vernon, IN Fremont, IN Ridgway, PA St. Marys, PA Twinsburg, OH Litchfield, MI Warren, MI Plymouth, MI (HQ) Yokohama, Japan (sales office) Suzhou, China Zell, Germany Dieburg, Germany Nuremberg, Germany Barcelona, Spain Valencia, Spain Lyon, France Oslavany, Czech Rep. Halifax, UK Kopstal, Lux Ramos Arizpe, Mexico Pyeongtaek, Korea Jamshedpur, India (JV) Indaiatuba, Brazil 24 facilities 12 countries 3,700 employees 12개국에 24개의 사업장 (기술연구소 포함)

  6. Product Portfolio on Vehicle 주요 생산제품 Forged Shafts Forged Gears Center Support Modules Clutch Modules PM Connecting Rods PM Oil Jets PM Cam Lobs PM Variable Valve Train Sprockets PM Carriers Valve Bodies Dampers & Isolation Pulleys End Cover Assemblies PM Bearing Caps Differential Assemblies Balance Shaft Module Forged Tie Rods Starter Shafts 5

  7. Sales by Customer – Direct Sales 매출비율 지역별 매출비중 부문별 매출비중 Other 고객 매출비중

  8. Metaldyne Product Structure (Old Metaldyne) Powertrain 49% Chassis 51% • Balance Shaft Modules • Connecting Rods & Bearing Caps • Front Engine Modular Assemblies • Exhaust Manifolds • Crankshaft Dampers & Isolation Pulleys • Steering & Rear Knuckles • Upper & Lower Control Arms • Mini-Corner Assemblies • Wheel Spindles • Wheel Hubs Sales (2006) : 915 million$ Sales (2006): 934 million$ 과거 메탈다인 연매출액 약 2조원(2006년 기준)

  9. Metaldyne Product Structure (New Metaldyne) Metaldyne LLC 미국 사업부 유럽 사업부 Sintered Products 소결합금 사업부 Powertrain Products 파워트레인 사업부 European Components EC 사업부 Vibration Control Products VCP 사업부 Products: Balance Shaft Modules Clutch modules Aluminum valve bodies Differential Assemblies Trans. end covers Products: Connecting Rods Bearing Caps Oil Jets Planetary Carriers Sprockets Camshaft Caps Products: Bevel gears Housings Sliding sleeves Splined sleeves Transmission shafts Products: Rubber dampers Viscous dampers Isolation pulleys 메탈다인 연매출액 1조51억원 ($880million, 2010년 기준, 1,194.32/USD)

  10. Pyeongtaek Plant FEB 11, 2011

  11. Plant Location 회사위치 Korea North Seoul Incheon Pyeongtaek 70Km far from Seoul Daejeon Daegu Busan Kwangju Jejudo

  12. Brief History 회사 연혁 May. 1999 Established a Korea Office in Fukoku Korea 한국 사무소 개설 Nov. 2000 Received LOI for BSM development from HMC BSM 개발 의향서 접수 Jul. 2002 Received LOI for mass production of BSM from HMC Theta BSM 양산개발 의향서 접수 Aug. 2002 Established Metaldyne Korea 메탈다인코리아(유) 설립 Oct. 2003 Machining and assembly machine installation at Fremont plant 미국 프레몽 공장에 라인구축 Jan. 2004 Completed process audit from HMC 공정심사 실시 Jan. 2004 Received LOI for timing chain cover of new Tau-engine (V-8) from HMC Tau-FEMA 의향서 접수 Jul. 2004 Completed building construction of Pyeongtaekplant 평택공장 완공 Oct. 2004 Started mass production for BSM Theta-BSM 양산개시 Apr. 2005 Grand opening ceremony 준공식 행사 Sep. 2005 Received a prize in “Appreciation of Contribution” from HMC 현대자동차 공로패 수상 Nov. 2005 Acquired Certification of TS-16949 인증서 취득 Sep. 2006 Acquired Certification of ISO 14001 인증서 취득 May. 2007 Acquired “A”-grade from GMDAT audit for Quality System GM대우 품질심사 A 등급 Dec. 2007 Acquired 4.5-stars from HMC audit for Quality 5stars system HMC 4.5스타 획득 Jun. 2008 Started mass production for Tau FEMA Tau-FEMA 양산개시 Mar. 2009 Started mass production for R BSM R-BSM 양산개시

  13. Vision & Mission 목표와 임무 Best plant in Metaldyne 메탈다인 내에서 최고의 사업장 VISION Customer Satisfaction 고객만족 Best Quality 최상품질 Highest Productivity 최고생산성 MISSION

  14. Plant Size 공장 규모 Soccer field Expansion In 2009 13

  15. Plant Lay out 공장 내부 배치도 Utility R BSM QC room Spare parts room Ware House Tool room Maintenance room Ware House (ASSY) Theta BSM 2nd Line Ware House (components) Utility Theta BSM 1st Line Tau FEMA Office 14

  16. Organization 조직도 차장 부장 김종수

  17. Headcount 직원 구성

  18. Key Products 주요 생산품 • ENG : Tau • Variation : HM, BH, VI, GDI • SOP : June 2008 • P/volume : 17k/year • ENG : Theta • Variation : MPI, GDI, Hybrid • SOP : Oct 2004 • P/volume : 638k/year • ENG : R • Variation : - • SOP : Mar 2009 • P/volume : 400k/year [2010년]

  19. Sales Overview 매출액 [Unit : In thousand USD] 849억원 * 2011년이후는 예상 매출액임 (적용환율 : 1,150원/USD) 18

  20. Customers Location 고객 위치 Bupyeong plant HQ, Purchasing, Sales R&D center Seoul Incheon Theta BSM, R-BSM Pyeongtaek plant Hwasung plant Theta BSM FEMA, R-BSM, IP, Theta BSM Asan plant Ulsan plant Busan Gunsan plant Changwon plant 19 Jejudo

  21. Communication & Employee Relation 대화/화합 20

  22. Safety & EMS activities 안전/보건 Gold flag, 2010 21

  23. Question! 22

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