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InterPlater HDX

InterPlater HDX. - processing perfe x ion. Features and Benefits February 2007. Introducing the X-factor. - taking InterPlater to the highest level. Features & Benefits.

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InterPlater HDX

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  1. InterPlater HDX - processing perfexion Features and Benefits February 2007

  2. Introducing the X-factor - taking InterPlater to the highest level

  3. Features & Benefits The InterPlater HDX continues the tried and trusted Glunz & Jensen technology from the first generation, but at the same time introduces selected innovative features that strengthen the product by offering even higher quality and productivity for high-end production. • Xtreme plate processing performance • Xcellent usability for the daily user • Xtra easy access for maintenance • the features and benefits of the X-factor changes are shown in the following slides.

  4. Features & Benefits perfexion in plate processing quality and performance Pre-heat section • Powerful dual hot air circulation ovens with heat-sink guarantee continuous cross plate accuracy of +/- 3°C or better, with resistance to mains power variations (quality) and energy depletion at high productivity. More >> • The oven has two separate heating chambers each with closed loop air circulation to prevent heat from escaping to the pre-press room, thus reducing direct production cost and the indirect cost of maintaining an acceptable climate in the pre-press room. • The two separate oven chambers are each equipped with 2 heating elements that are individually controllable and enable 2-step oven functionality: accelerate and stabilize. • This preheat oven is superior to any other integrated oven on the market… Glunz & Jensen unique feature

  5. Boost Pre-heat Boost temp. ~ 140C Increased above set temperature Set temp. ~ 120C Hold-time Controlled climb Position Oven Entry Oven Exit Centre Features & Benefits perfexion in plate processing quality and performance Preheat section: Dual oven concept

  6. Features & Benefits perfexion in plate processing quality and performance Development section • Simplified design using a dip tank with a dip-to-nip distance increase of 20%. New brush geometry provides an increase in soak time of 50%. See next slide >> • Firmly controlled developer conditions using circulation, heating and cooling to allow stability and compensation of plates entering developer and pre-press room conditions in general. • Plate specific configuration kits which together with the plate supplier have been tested and proven to provide optimal plate development. • Stable processing performance up to 2.2* m/min or +300* pph *) Depending on plate size and plate type • Minimum plate length down to 285 mm ~ 46” web presses. • Continuous co-operation with plate manufacturers assures optional development of the plate of your choice - now and in the future.

  7. Features & Benefits perfexion in plate processing quality and performance Development section Dip-to-Nip: +20% increase Soak time: +50% 2nd Brush 1st Brush • What does it mean for development? See next slide >> • Stable processing performance up to 2.2* m/min or +300* pph • *) Depending on plate size and plate type

  8. Features & Benefits perfexion in plate processing quality and performance Development section * InterPlater HDX will not process plates at 2.4 m/min Assumptions for the calculation Plate: 16 sec dwell dip-to-nip Plate size: 395 mm Plate spacing: 50 mm

  9. Features & Benefits perfexion in plate processing quality and performance Prewash and wash section: Water consumption • InterPlater HDX has an water-saving kit that circulates the water in the prewash and wash tanks. • With this kit installed, the water consumption is determined by two factors: • Water replenish rate: typically 1000 ml/m2 in both prewash and wash • Water replacement frequency: e.g. every day • Calculation • Assumption: 550 plates/day of size (395 x 580) mm ~ 126 m2 • Water replenish: 1000 ml/m2 x 126 m2 = 126 l /day • Water replacement: wash = 14l Total daily consumption: 140 l/day for each unit @ 550 plates/day size (395 x 580) mm and daily water replacement ~ 2000 l/day in tapwater configuration

  10. Features & Benefits control panel with xceptionally simple user interface Control panel • Graphical control panel with on-screen touch display • LED Alarm indicator on top of panel for remote visual indication of status • Use of graphical symbols and 3-level colouring provides instant recognition. • Menu structure change with access levels, i.e. simple/limited functionality available to daily operator. • On-line help/explanations • User information and help text in native language (on roadmap) • All G&J products use this control panel, i.e. know one = know all Glunz & Jensen unique feature

  11. Features & Benefits control panel with xceptionally simple user interface Control panel Green All is well… The processor is ready to accept plates Red A warning condition has occured… The condition is in this section of the processor More information available here If in doubt what condition is about and what to do? Developer section Waste container

  12. Features & Benefits xcellent access for service and maintenance Designed for Serviceability • Easy access to processor thru easy-lift top cover and anti-oxidation lid. • Remove brush, rollers, spray bars and guides in minutes without use of tool. • Replace brush, rollers, spray bars and guides in minutes without use of tools AND without the need to re-calibrate brush/roller. • All main electrical control boards and power supply have been conveniently collected in one drawer under the processor. • Easy access to motors, pumps and filters. • Automatic gum cleaning • Standby jogging prevents built-up of dried gum on rollers. • High reuse of spare parts from the InterPlater HD processor family means little cost on new spares for HD -> HDX replacement. • Remote diagnostics of processor via Ethernet (optional) . More >> Glunz & Jensen unique feature

  13. Features & Benefits xcellent access for service and maintenance Designed for Serviceability Easy access to motors, pumps and filters. Tool-free mounting of brush/rollers Labels on brush / rollers to indicate position

  14. Features & Benefits xcellent access for service and maintenance Designed for Serviceability • See how easy it is for a representative from our sales team to remove rollers and brushes (click inside black box). No tools required Note! No adjustment required after brush/roller refitting. • Can you imagine how easy it would be for a trained technician?

  15. Features & Benefits xcellent access for service and maintenance Designed for Serviceability • All main electrical control boards and power supply have been conveniently collected in one drawer under the processor. For safety! A screwdriver is required to remove top cover (not shown on video)

  16. Features & Benefits xcellent access for service and maintenance Designed for Serviceability • Built-in USB and Ethernet for local or remote connectivity • Backup/restore of settings • Software updating • Remote monitoring • Log files • (Language support)

  17. Additional value…

  18. Features & Benefits Additional value Open to integration • Glunz & Jensen provides adaptation kits that enable the setter to enter into co-operation with setters and other pre-press equipment in a production line. • The processor will also work with 3rd party equipment.

  19. Features & Benefits InterPlater HD heritage Selection of accessories • Variety of application specific configuration kits of brushes & rollers • Water-saving kit for prewash & wash section • Container alarms • Cooling unit • Drain connection kit • Delivery table • Feed table (and extension) • Developer filters in a variety of densities • Gum container and trolley • Hand shower for cleaning • Top lid with rewash • Quick fill pump for developer • On-line Interface to most setters (Remote Enabling System)

  20. Features & Benefits Additional value Manuals • Processor Installation Manual • Processor Service Manual • Software Service Information • CE Declaration Of Conformity • Safety Instruction Manual • User Manual CD • Processor User Manual • Control Panel (user manual) • Quick Guide

  21. Features & Benefits Additional value Expert support by Glunz & Jensen • Customer support: world wide 2nd level support • Offer product training

  22. Features & Benefits Additional value Expert support by Glunz & Jensen • Product training Training program

  23. Technical information…

  24. Back Features & Benefits perfextion in plate processing quality and performance Preheat section: Uptime for processor • Starting up the processor after a weekend… • takes about 24 minutes • during this time the heat is absorbed by heat-sinks • note how the processor allows about 5 minutes to assure fully charged heat sinks • the processor has a timer for auto power-on at a given time

  25. Back Features & Benefits perfextion in plate processing quality and performance Preheat section: Power consumption (processor) 12 kW /400 V 9 kW / 400 V 10 kW /400 V 8 kW /400 V Sleep mode? In sleep mode the processor will only power the control electronics and jogging of the gum ~ 0,5 kW Start-up time from sleep mode is along the red line 6 kW /400 V 3,6 kW /400 V 4 kW /400 V 2 kW /400 V Power-up mode Operate

  26. Back Features & Benefits xcellent access for service and maintenance Glunz & Jensen offer plate processors with a Client application that makes it possible to monitor and control the processors remotely from a PC. We call it Remote Enabling System… Via the local network or internet the in-house technician, the operator, or an external service technician is able to monitor, change settings and diagnose the condition of the processor, e.g. chemistry level, replenish and waste/water level, temperatures, or plate jam. With the Remote Enabling System you can also send alarms of your own choice via e-mail or SMS when your processor is working unattended. Remote presentation

  27. Features & Benefits Processor modules Developer Wash Gum Dry Preheat oven 2 separate modules Pre-wash

  28. Features & Benefits Footprint compared to InterPlater HD 153 cm 268 cm Thermal Polymer The overall length of the polymer variant is at 2675 mm about 25 mm shorter with the new longer oven than InterPlater HD. Width is unchanged at 1330 mm for the 850 mm variant and about 100 mm narrower at 1720 mm for the 1250 mm variant. The thermal variant is at 1534 mm about 150 mm shorter than InterPlater HD. Width is unchanged at 1330 mm for the 850 mm variant and about 100 mm narrower at 1720 mm for the 1250 mm variant.

  29. HD vs. HDX Dip-to-Nip InterPlater HD Soak time 2nd Brush 1st Brush Dip-to-Nip: +20% increase InterPlater HDX Soak time: +50% 2nd Brush 1st Brush

  30. You can do more…with Glunz & Jensen

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