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INTRODUCTION of SCHADE Lagertechnik GmbH member of the AUMUND Group. Group. The. AUMUND Holding B.V. Venlo, The Netherlands. AUMUND-Fördererbau Rheinberg, Germany. AUMUND Fördertechnik Rheinberg, Germany. SCHADE Lagertechnik Herne, Germany. and worldwide subsidiaries. B&W
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INTRODUCTION of SCHADE Lagertechnik GmbH member of the AUMUND Group
Group The AUMUND Holding B.V. Venlo, The Netherlands AUMUND-Fördererbau Rheinberg, Germany AUMUND Fördertechnik Rheinberg, Germany SCHADE Lagertechnik Herne, Germany and worldwide subsidiaries B&W Mechanical Handling Ely, U.K.
Aumund USA Atlanta, GA B&WMechanical Handling England AUMUND Fördertechnik SCHADE Lagertechnik Germany. Aumund Poland Rybnik Aumund Russia Aumund Asia Hong Kong Aumund Brazil Sao Paulo Aumund France Paris Aumund Switzerland Zug Aumund India Chennai Aumund China Beijing
Gustav Schade marks the beginning while founding the “Maschinenfabrik” in 1879
Office Building in Herne 01/00
Development of SCHADE and of their Activities in the Field • of Storage and Scraper Reclaimer Technologies • 1879 Founding of “Gustav Schade” Maschinenfabrik in Dortmund • 1952 First Scraper Reclaimer, for a chemical plant in Germany • 1953 First Export Order for a Fertilizer Factory in Netherlands • 1959 Worldwide first Scraper Reclaimer with double boom • 1968 First Scraper Reclaimer for a coal-fired Power Plant (e.on) • 1981 First Reclaimer for FGD in a coal-fired Power Plant (STEAG) • 1996 - Delivery of 9 units of the worldwide largest Circular • 1999 Storages for Mai Liao Power Plant, Taiwan • Joining of Aumund Group in Rheinberg, Germany • 2005/ Anglo Coal Australia orders 11 huge machines among them • the worldwide biggest Scraper Reclaimers with twin booms • 2004 - SCHADE wins 20 units of 120 m diameter circular • 2008 storages for coal in domes for power plants in China 1st in Power worldwide ! High capacity machine with twin boom Sold 48 times in China
Mining Power Industry Cement Industry Harbour Terminals Chemical Industry Iron & Steel SCHADE in all major industries SCHADE expertise in storing and blending of dry bulk materials from customized project design to commissioning of complete plants in:
equipment used for various stockyard applications Stacking Blending Reclaiming
Stackers (coal handling) Stacker pylon type, slewing and luffing (hydraulic)
Stackers(coal handling) Stacker, slewing and luffing (hydraulic) Hammer type
Scraper Reclaimers(coal handling) Bridge Reclaimer (discharge via drag trough)
reclaiming Stacking Methods Chevron (mainly for blending purpose)
Typical Storage Arrangements Blending Bed of Longitudinal Shape
Typical Storage Arrangements Power Plant Gersteinwerk Germany Stacking 1100 t/h Reclaiming 1125 t/h Blending Bed of Longitudinal Shape
Scraper Reclaimers(coal handling) First Cantilever Reclaimers for power plant coal yard KW Scholven in 1968
Scraper Reclaimers(coal handling) Cantilever Reclaimer (discharge via drag trough)
Scraper Reclaimers(limestone handling) Cantilever Reclaimer (discharge via concrete ramp)
Scraper Reclaimers (lignite handling) Worldwide largest single boom Portal Scraper Rail Span 62,5m, Reclaim Capacity 2.400t/h
Scraper Reclaimers(coal handling) Portal Reclaimer with worldwide largest Capacity of 3,200 t/h, Span 52m, Dartbrook coal Pty. Limited, NSW, Australia
Typical Storage Arrangements Buffer Storage of Longitudinal Shape
Combined Stacker / Reclaimers(coal handling) Portal type Stacker / Reclaimer
Scraper Reclaimers(FGD-gypsum handling) Portal Reclaimer (discharge via concrete ramp)
Portal Reclaimer Portal Scraper Reclaimer at an Urea Storage Yard Rail Span 48,5 m Reclaiming Capacity 225 t/h Delivered in 2003 to UHDE, for GAP Insaat Yaririm, Turkmenistan
Scraper Reclaimers(coal handling) Semi-Portal Reclaimer Rail Span 45 m, reclaiming capacity 1.200 t/h
Scraper Reclaimers(FGD-gypsum handling) Semi-Portal Reclaimer (discharge via concrete ramp)
Typical Storage Arrangements Buffer Storage of Longitudinal Shape
Typical Storage Arrangements • One pile built up continuously by slewing / luffing Stacker in Chevcon Method • Reclaiming from the front of the pile by Bridge type Scraper Reclaimer • 360º rotation and endless pile • Perfect homogenization and blending of segregated bulk material • Automatic operation ( also simultaneously ) • In enclosed buildings or outdoor operation Blending Bed of Circular Shape
Circular Stacker / Reclaimers (coal handling) High Capacity Circular Blending Bed dia. 120m
Circular Storage Bridge Scraper Reclaimer with Stacker at a Limestone Storage Yard Rail-Diameter 78 m Stacking Capacity 1.000 t/h Reclaiming Capacity 300 t/h Delivered in 2003 to Kelete Cement Plant, Turkmenistan
Typical Storage Arrangements • Less space required as with storages of longitudinal shape • Large storage capacities on small base area • Stockpile built up by Slewing Stacker • Reclaiming from the inner side slope of the pile by slewing/luffing scraper boom • Automatic operation ( also simultaneously ) Buffer Storage of Circular Shape
Circular Stacker / Reclaimers (coal handling) Circular Coal Storage, 4000 t/h stacking 2000 t/h reclaiming
Circular Stacker / Reclaimers (coal handling) Stacker (slewing) with Reclaimer Boom (slewing and luffing)
Circular Stacker / Reclaimers(coal handling) Stacker (slewing) with Reclaimer Boom (slewing and luffing)
Circular Stacker / Reclaimers (salt handling) Stacker (slewing) with Reclaimer Boom (slewing and luffing)
Circular Stacker / Reclaimers (coal handling) Stacker (slewing) with Semi-Portal Reclaimer (slewing and luffing)
Circular Stacker / Reclaimers(coal handling) Stacker (slewing) with Semi-Portal Reclaimer (slewing and luffing)
Typical Storage Arrangements 9 SCHADE Circular Storages at the FPC – Mai Liao Plant in Taiwan