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Market Development and Sustainability Technical Advisory Committee CIWMB

Performance Evaluation of Environmentally Degradable Plastic Packaging and Disposable Food Service Ware. Market Development and Sustainability Technical Advisory Committee CIWMB. November 7, 2007 Joseph P. Greene, Ph.D. Professor California State University, Chico Chico, CA  95929-0789. Agenda.

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Market Development and Sustainability Technical Advisory Committee CIWMB

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  1. Performance Evaluation of Environmentally Degradable Plastic Packaging and Disposable Food Service Ware Market Development and Sustainability Technical Advisory CommitteeCIWMB November 7, 2007 Joseph P. Greene, Ph.D.ProfessorCalifornia State University, ChicoChico, CA  95929-0789

  2. Agenda • Project Objectives • Products Tested • Results • Compost Environment • Chico Green Yard Waste • Chico In-vessel Manure Waste • Vacaville In-vessel Food Waste • Mariposa County In-vessel Municipal Solid Waste • Laboratory ASTM D-6400 Compost Anaerobic Digestion • Marine Water Environment • Anaerobic Digestion Environment • Laboratory Quality Tests for Contamination of Recycled Plastics • Conclusions and Recommendations • Questions

  3. Objectives • Evaluate • Performance, degradation rates and environmental impacts of degradable plastic products in commercially operated compost facilities and in simulated marine environments. • Testing • Bio-degradation • Compost environment: windrow, in-vessel, and laboratory locations • Marine environment • Anaerobic digestion • Environmental Safety Assessments • Fate and persistence of the by-products and toxicity resulting from the degradation • Mechanical and physical properties • Recycled plastics with contamination from degradable plastics • Other • Product performance use and cost. • Identify future research needs.

  4. Definitions • Degradable plastics • All plastics are degradable, though the mechanism is different. • Oxidation: plastics degrade in oxygen environment. Anti-oxidants are added to polymers. • UV light: plastics degrade in sunlight. Stabilizers are added to polymers. • Heat: polymers can degrade under high temperatures. Stabilizers are added • Oxo-Degradable • Pro-degradents are added to increase the rate of oxidation and disintegration of plastics though NOT biodegradable since microorganisms do not consume them. • Biodegradable • Plastics degrade from microorganisms that consume material but time frame is not specified. • Can be biobased or petroleum based. Both can be consumed by microorganisms. • Compostable (Most complete definition) • Plastics that degrade from microorganisms that consume material in specified time frame and under specified environmental conditions. • Can be biobased or petroleum based. Both can be consumed by microorganisms.

  5. Products Tested • Compostable (Certified by Biodegradable Polymers Institute- BPI) • PLA Cups, forks, spoons, knives, clamshell containers, lids, and straws • Biobag trash bags • Ecoflex Polyester bags • PHA Bags • Husky Eco Guard biodegradable bags • Sugar Cane Bagasse plates, bowls, and containers. • Oxo-Degradable (NOT certified by Biodegradable Polymers Institute- BPI) • Natural Value Oxo-degradable Ecosafe Trash Bags • Oxo Biodegradable Eco-friendly plastic bag • UV-degradable plastic bags and soda can rings • Control • LDPE plastic trash bag • Kraft paper • Cellulose filter paper

  6. Commercial Compost Environment • Sites • Chico Green Yard Waste • Chico In-vessel Manure Waste • Vacaville In-vessel Food Waste • Mariposa County In-vessel Municipal Solid Waste • Materials (Purchased at stores or on-line) • Compostable: PLA lids, Biobag trash bags, Ecoflex Polyester bags, PHA Bags, Husky Eco Guard biodegradable bags, Sugar Cane Bagasse lids. • Oxodegradable: Ecosafe Trash Bags, Eco-friendly plastic bag, UV-degradable plastic bags • Controls: LDPE plastic trash bag and Kraft paper • Tests • Monitored visual disintegration and biodegradation of products after 30, 60, 90, and 180 day test intervals. • Monitored temperature of air and compost, moisture percentage, pH, compost maturity, and % solids.

  7. Chico Green Yard Waste Compost Pictures (120 days) Oxobiodegradable Compost pile Incoming trash PLA Container Biobag bag

  8. Chico Green Yard Waste Compost • Results: • 30 days: (Windrow) • No degradation: Oxo-biodegradable plastic trash bags • Some degradation: Food waste and PLA cups, forks, spoons, knives, clamshell containers, lids, and straws, Sugar cane plates and lids, and Biobag trash bags. • 120 days: (Windrow) • No degradation: Oxo-biodegradable plastic trash bags • More degradation: Small fragments of PLA container and straw, and Biobag trash bags. • Full degradation: no visible fragments- PLA cups, forks, spoons, knives, and lids; sugar cane lids and plates.

  9. In-vessel Manure and Food Waste Compost Pictures (120 days) In-vessel Compost pile Turning row Incoming MSW trash PLA Container Biobag bag

  10. In-vessel Manure and Food Waste Compost • Results • 30 days (In-vessel) • Some degradation: Food waste and PLA cups, forks, spoons, knives, clamshell containers, lids, and straws, Sugar cane plates and lids, and Biobag trash bags. • 120 days: (Windrow) • More degradation: Small fragments of PLA cups and container, and Biobag trash bags. • Full degradation: no visible fragments- PLA, forks, spoons, knives, and lids; sugar cane lids and plates.

  11. Vacaville In-vessel Food Waste Compost Pictures (180 days)(Clarify Kraft paper fragments as wet and low strength and lignin degradation) In-vessel Compost pile Kraft paper Sugar cane lids • Compost temperature: 140 +/- 5F Moisture: 40-45%

  12. Vacaville In-vessel Food Waste Compost Pictures (180 days) Oxodegradable bag UV-degradable LDPE stretch film control

  13. Vacaville In-vessel Food Waste Compost • Results • 30 days (In-vessel) • 60 days: (Windrow) • 180 days: (Windrow) March 2007 • No degradation: Oxo-biodegradable and UV degradable plastic trash bags; LDPE control. • Some degradation: Sugar cane lids and Kraft paper control • Full degradation: no visible fragments- PHA bag, Ecoflex bag, PLA lids, Biobag trash bags.

  14. Mariposa In-vessel Compost Pictures ECS In-vessel Method Inside chamber with samples Kraft paper and sugar cane Oxodegradable bags

  15. Mariposa In-vessel Food Waste Compost • Oven Temperature: 60C for 3 days, 50C for 21 days • % Moisture: > 50%

  16. Mariposa In-vessel Food Waste Compost • Results • 30 days (In-vessel) • Some degradation: Food waste and PLA cups, forks, spoons, knives, clamshell containers, lids, and straws, Sugar cane plates and lids, and Biobag trash bags. • 150 days: (Windrow) Identical to Vacaville result • No degradation: Oxo-biodegradable and UV degradable plastic trash bags; LDPE control. • Some degradation: Sugar cane lids and Kraft paper control • Full degradation: no visible fragments- PHA bag, Ecoflex bag, PLA lids, Biobag trash bags.

  17. Laboratory Biodegradation Compost • Materials • Kraft paper, Cellulose filter paper and low density polyethylene controls • Oxo-biodegradable: Ecosafe and Eco-friendly plastic trash bags • Compostable biodegradable products, i.e., PLA straws, Biobag trash bags, PHA bags, Ecoflex bags • Biodegradable: Stalk Market sugarcane lids. • Method (Per ASTM D-5338) • Redesigned of laboratory procedure with • Improve the accuracy of CO2 measurement with LabView data acquisition system and computer control. • CO2 scrubber, 50 psi pressure canister to supply moist air. • 45-day test interval • Tests • Monitored carbon dioxide and oxygen levels for 45-days. • Phytoxicity tests with tomato seeds. • Regulated metals testing for Cd, Pb, and Co.

  18. Laboratory Biodegradation Compost Pictures

  19. 45-day Degradation Results

  20. Plant Growth Results

  21. Regulated Metal Testing Note: Maximum limit of Pb is 30 mg/kg, Cd is 17 mg/kg and Co is not regulated in the US.

  22. Anaerobic Digestion at UC Davis • Materials • Kraft paper and low density polyethylene controls • Oxo-biodegradable: Ecosafe and Eco-friendly plastic trash bags • Biodegradable: Food waste and biodegradable products, i.e., PLA lids and straws, Biobag trash bags, PHA bags, Ecoflex bags, and Stalk Market sugarcane lids. • Methods • Per Dr. Zhang’s research from U.C. Davis • Place 1 g of sample in 1-L jar with 0.5L of water waste and food sludge at 50°C. • Duplicate test with new samples. • Tests • Monitor biogas production over 30 day period. • More research is needed.

  23. Anaerobic Digestion at UC Davis Pictures

  24. Anaerobic Digestion at UC Davis • Results: Duplicate trial: 45 days • (add table for %C from biogas to CO2 and CH4) • Conclusions • Digestion occurs and biogas is generated for first 15 days. • PHA DOES continues to generate biogas and thus digest anaerobically for the next 30 days. • PLA, Ecoflex, oxo-degradable, UV-degradable, and Kraft paper DO NOT generate biogas after 15 days.

  25. Laboratory Marine Testing • Materials • Kraft paper and low density polyethylene controls • Oxo-biodegradable: Ecosafe and Eco-friendly plastic trash bags • Biodegradable: Biodegradable products, i.e., PLA straws, Biobag trash bags, PHA bags, Ecoflex bags, and Stalk Market sugarcane lids. • Methods (Based on ASTM D-6692 standards) • Place 30 mg of sample in jar with 100 ml of ocean water at 30°C. • Ocean water was retrieved in July 2007 from Big Sur beach in California. • Water was held at 5°C until testing. • Tests • At 30 days weigh samples after 24 hours of drying in air and then replace water with fresh 100 ml and place in oven. • At 60 days weigh samples after 24 hours of drying in air and then add fresh 40 ml and place in oven. • At 90 days weigh samples after 24 hours of drying in air. • More research is needed.

  26. Laboratory Marine TestingPictures Experimental Set-up Oxo-degradable 90 days PHA 90 days PHA 30 days

  27. Laboratory Marine Testing • Results • 30 days in water • No degradation: Oxo-biodegradable and UV degradable plastic trash bags; LDPE control, Kraft paper control; PLA lids; Sugar cane lids; Biobag trash bags; Ecoflex bag, UV degradable soda rings. • Some degradation: PHA bag- 36% disintegration • 60 days in water • No degradation: Oxo-biodegradable and UV degradable plastic trash bags; LDPE control, Kraft paper control; PLA lids; Sugar cane lids; Biobag trash bags; Ecoflex bag, UV degradable soda rings. • Some degradation: PHA bag- 60% disintegration • 90 days: • No degradation: Oxo-biodegradable and UV degradable plastic trash bags; LDPE control, Kraft paper control; PLA lids; Sugar cane lids; Biobag trash bags; Ecoflex bag, UV degradable soda rings. • Some degradation: PHA bag- 70% disintegration

  28. Laboratory Quality Tests for Contamination of Recycled Plastics • Materials • Recycled PET, HDPE, LDPE • Oxo-biodegradable plastic trash bags • Biodegradable: PLA straws and Biobag trash bags • Method • Combine LDPE and Biobag bags at 0%, 10% and 20%. • Combine HDPE and PLA at 0%, 5%, and10%. • Heated plastic bags under IR heater and then chopped with grinder. • Injection molded samples with dry blend of plastic.

  29. Laboratory Quality Tests for Contamination of Recycled Plastics • Processing • Injection molding tensile bars with 55 ton Arburg. • Blow molding of bottles with Rocheleau R4 machine. • Blown film with 1” Braybender extruder. • Testing • Quality • Melt index, density, moisture % • Opacity, dart impact • Mechanical properties • Tensile modulus, elongation, and strength, impact • Samples were tested in batches of 5.

  30. Results Contamination of Recycled Plastics • Quality tests • PLA plastics at concentrations of 5 and 10 wt% • Negatively affected melt index, moisture content of LDPE. • Decreased tensile strength and impact strength of LDPE. • Corn-starch based plastic bags at concentrations of 10 and 20 wt% • Negatively affected melt index, moisture content of HDPE. • Decreased tensile strength and impact strength of HDPE. • Oxodegradable plastics at concentrations of 10 and 20 wt% • Negatively affected melt index, moisture content of LDPE. • Decreased tensile strength and impact strength of LDPE. • More research is needed.

  31. Results Contamination of Recycled Plastics • Mechanical tests

  32. Conclusions • Compostable materials degrade under commercial compost environments. • PLA container, Sugar cane lids, PHA bag, Ecoflex bag, and Husky Eco-Guard plastic bag completely degraded in commercial • Green yard waste, • In-vessel compost systems, and • Laboratory conditions • Oxodegradable and UV-degradable plastics do NOT biodegrade in any compost environments. • Oxodegradable and UV-degradable plastics may fragment into smaller pieces compost environments, but may also create more SEVERE environmental consequences.

  33. Conclusions • PHA degraded in marine and anaerobic digestion environments. • Sugar cane degraded in anaerobic digestion environment and also in marine environment. • PLA straws, Ecoflex bag, and Biobag did not disintegrate in marine environment and biodegraded slowly in anaerobic digestion environment.

  34. Conclusions • Biodegradable plastics are a contaminant to recycled plastics. • PLA and Biobag plastics at concentrations of 10 and 20 wt% can negatively impact melt index, moisture content, tensile and impact properties. • Contamination of biodegradable plastics can be controlled like other contaminants to recycled plastics.

  35. Recommendations • The research work will help the expanded use of compostable plastic materials for selected applications. • The compostable materials should be certified as compostable by BPI and included in procurement standards. • The compostable plastic materials should perform well in simple applications, e.g., food service ware, lawn and leaf refuse bags that have dry contents, grocery bags, department store bags, and pet bag products.

  36. Questions?

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