980 likes | 1.47k Views
BASIC DIESEL ENGINE TECHNOLOGY. Original Power Point created By Joey Wells Modified by Georgia Agricultural Education Curriculum Office June 2002. TRI-CO. YOUNG FARMERS DECEMBER 4, 2001. INTRODUCTION. THE DIESEL ENGINE IS USED AS A SOURCE OF POWER FOR THOUSANDS OF APPLICATIONS.
E N D
BASIC DIESEL ENGINE TECHNOLOGY Original Power Point created By Joey Wells Modified by Georgia Agricultural Education Curriculum Office June 2002 TRI-CO. YOUNG FARMERS DECEMBER 4, 2001
INTRODUCTION • THE DIESEL ENGINE IS USED AS A SOURCE OF POWER FOR THOUSANDS OF APPLICATIONS.
WHO INVENTED THE DIESEL ENGINE? • 1895 – RUDOLPH DIESEL SUCCESSFULLY INVENTED AN ENGINE THAT BURNED COAL DUST INJECTED BY PRESSURIZED AIR. THE DIESEL ENGINE WAS BORN.
WHO DEVELOPED THE FIRST MASS PRODUCED INJECTION PUMP? • ROBERT BOSCH IN 1927
USES OF DIESEL ENGINES TODAY, DIESEL ENGINES ARE USED TO PROVIDE POWER IN A VARIETY OF APPLICATIONS IN MANY INDUSTRIES
SEVEN ADVANTAGES OF DIESEL ENGINES • MORE EFFICIENT AND ECONOMICAL TO USE • FUEL VAPOR IS NOT EXPLOSIVE • EXHAUST GASES ARE LESS POISONOUS – LESS CARBON MONOXIDE • GREATER LUGGING POWER AND TORQUE
ADVANTAGES CONTINUED • ENGINES ARE DURABLE AND IF PROPERLY CARED FOR WILL MAINTAIN THEIR ECONOMY • FUEL IS LESS VOLATILE – NO VAPOR LOCK PROBLEMS • CAN USE A VARIETY OF FUELS AND MIXTURES
FIVE DISADVANTAGES OF DIESEL ENGINES • ENGINES MUST BE STONGER AND HEAVIER BECAUSE OF HIGHER COMPRESSION RATES • INITIALLY MORE EXPENSIVE • FUEL COULD GEL IN COLDER CLIMATES • GENERALLY NOISER OPERATION • VERY PUNGENT EXHAUST ODOR
INTERNAL COMBUSTION ENGINE: AN ENGINE THAT PRODUCES POWER BY BURNING FUEL INSIDE A COMBUSTION CHAMBER WITHIN THE ENGINE
TRUE OR FALSE: SPARK PLUGS SHOULD BE CHANGED MORE OFTEN IN DIESEL ENGINES THAN IN GASOLINE ENGINES? FALSE
BASICALLY, HOW DOES A SPARK-IGNITION ENGINE WORK? • LIQUID FUEL BROKEN DOWN INTO A FINE SPRAY AND MIXED WITH AIR IN THE CARBURETOR. • FUEL-AIR MIXTURE PIPED TO THE CYLINDER WHERE IT IS IGNITED BY AN ELECTRIC SPARK FROM THE SPARK PLUG.
HOW DOES A COMPRESSION-IGNITION ENGINE WORK? • NO SPARK IS NEEDED • LIQUID FUEL UNDER VERY HIGH PRESSURE IS INJECTED DIRECTLY INTO THE CYLINDER WHICH IS FILLED WITH HIGHLY COMPRESSED AIR. • IGNITION BEGINS WHEN THE FUEL HITS THE AIR THAT IS AT A TEMPERATURE OF 777 DEGREES F.
WHAT DOES A COMPRESSION RATIO OF 16:1 MEAN? THE AIR IN A CYLINDER IS COMPRESSED INTO 1/16 THE SPACE AT THE TOP OF THE STROKE AS COMPARED TO THE BOTTOM OF THE STROKE
TRUE OR FALSE: DIESEL ENGINES USE GREATER COMPRESSION RATIOS THAN GASOLINE ENGINES? TRUE DIESEL ENGINES – 16:1 TO 22:1 GASOLINE ENGINES – 8:1
TRUE OR FALSE: DIESEL ENGINES REQUIRE MORE AIR THAN GASOLINE ENGINES TRUE
TRUE OR FALSE: DIESEL ENGINES HAVE NO IGNITION SYSTEM COMPONENTS TRUE NO SPARK PLUGS, COIL, MAGNETO, DISTRIBUTOR, OR WIRING
TRUE OR FALSE: DIESEL ENGINES, LIKE GASOLINE ENGINES, DRAW IN FUEL AND AIR ON THE INTAKE STROKE? FALSE ONLY AIR IN A DIESEL ENGINE
WHAT IS THE PURPOSE OF A TURBOCHARGER ON A DIESEL ENGINE? TO INCREASE THE AIR INTAKE INTO THE CYLINDERS
TRUE OR FALSE: DIESEL ENGINES REQUIRE A HIGH PRESSURE PUMP TO INJECT THE FUEL INTO THE COMPRESSED AIR IN THE CYLINDER? TRUE
WHAT IS THE NAME OF THE ENGINE PART THAT SPRAYS FUEL INTO THE CYLINDER OF A DIESEL ENGINE? INJECTOR NOZZEL
WHAT TYPE MATERIAL ARE FUEL LINES MADE OF IN A DIESEL ENGINE? WHY? STEEL PRESSURES FROM 5,000 TO 20,000 PSI ARE INVOLVED
TRUE OR FALSE: GASOLINE IS LESS VOLATILE THAN DIESEL FUELS FALSE GASOLINE EVAPORATES READILY AND IS VERY EXPLOSIVE
TRUE OR FALSE: GASOLINE ENGINES ARE HEAVIER THAN DIESEL ENGINES OF THE SAME HORSEPOWER? FALSE HIGH DIESEL CYLINDER PRESSURES REQUIRE HEAVIER MATERIALS
HOW IS ENGINE SPEED CONTROLLED IN A DIESEL ENGINE? • THE THROTTLE CONTROL REGULATES ONLY THE AMOUNT OF FUEL INJECTED INTO THE CYLINDER • THE THROTTLE CONTROL IN A GASOLINE ENGINE REGULATES THE AMOUNT OF AIR/FUEL MIXTURE ALLOWED INTO THE CYLINDER
HOW ARE DIESEL ENGINES STOPPED? • BY SHUTTING OFF THE FUEL TO THE CYLINDERS BY A MANUAL CONTROL OR SOLENOID SWITCH • GASOLINE ENGINES ARE STOPPED BY CUTTING OFF THE SPARK FROM THE SPARK PLUGS TO THE CYLINDERS
NAME THE TWO BASIC TYPES OF ENGINES • FOUR STROKE CYCLE ENGINE • TWO STROKE CYCLE ENGINE
WHAT SEQUENCE OF EVENTS MAKE UP A CYCLE? • INTAKE • COMPRESSION • POWER • EXHAUST • WHAT IS A STROKE? • ONE MOVEMENT OF THE PISTON
HOW MANY TIMES DOES THE CRANKSHAFT REVOLVE DURING A CYCLE IN A FOUR STROKE CYCLE ENGINE? TWO
WHAT ARE THE MAJOR DIFFERENCES IN EACH STROKE WHEN COMPARING A DIESEL ENGINE WITH A GASOLINE ENGINE? • INTAKE • AIR VS. AIR/FUEL MIXTURE
DIFFERENCES CONTINUED • COMPRESSION STROKE • COMPRESSION RATIO • POWER STROKE • SPARK PLUG VS. HEAT OF COMPRESSION • EXHAUST STROKE • SAME FOR BOTH
HOW MANY STROKES OF THE PISTON ARE REQUIRED FOR A CYCLE TO BE COMPLETED IN A TWO STROKE CYCLE ENGINE? TWO
WHAT HAPPENS DURING STROKE 1 IN A TWO STROKE CYCLE GASOLINE ENGINE? • THE UPSTROKE OF THE PISTON COMPRESSES THE AIR/FUEL MIXTURE. (COMPRESSION STROKE) • AT THE SAME TIME, A NEW AIR-FUEL MIXTURE IS DRAWN INTO THE CRANKCASE. (INTAKE STROKE)
WHAT HAPPENS DURING STROKE 2 OF A TWO STROKE CYCLE GASOLINE ENGINE? • THE DOWNWARD STROKE (POWER STROKE) OF THE PISTON CAUSES THE BURNED GASES TO ESCAPE THROUGH THE EXHAUST PORT. (EXHAUST STROKE) • NEW FUEL-AIR IS FORCED INTO THE CYLINDER
WHAT ARE THE DIFFERENCES BETWEEN A DIESEL AND GASOLINE TWO-STROKE CYCLE ENGINE? • DIESEL ENGINES INJECT FUEL INTO THE CYLINDER THROUGH A FUEL INJECTOR • A BLOWER IS OFTEN USED TO FORCE AIR INTO THE CYLINDER • DIESEL ENGINES HAVE EXHAUST VALVES, GAS ENGINES HAVE A PORT