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New galvanic plant March, 2014. “Orao” JSC for Production and Overhaul. New galvanic plant. Galvanic facility net surface 1044 m 2 New equipment and lines for galvanic and chemical plating. 2. New galvanic plant. Wide range parts for turbojet engine which are plated in our workshop.
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New galvanic plantMarch, 2014 “Orao” JSC for Production and Overhaul
New galvanic plant • Galvanic facility net surface 1044 m2 • New equipment and lines for galvanic and chemical plating 2
New galvanic plant Wide range parts for turbojet engine which are plated in our workshop
New galvanic plant Galvanic-chemical protection technology is an important link in the chain of activities regarding the overhaul of jet engines and that is why the organization as a whole, to this day, was a part of Overhaul Working Unit. By investment cycle that have started in the first half of 2011, ORAO got a chance, the first time after 1996, to have an encircled overhaul production process in its location in Bijeljina. The first major infrastructure and industrial project realized after creating of production and overhauls workshops and office buildings at its current location during the period from 1996 till 2000 is an object for reparation technology in which is installed an entirely new galvanization consisting of 7 independent lines.
New galvanic plantTechnologies • Anodic and heavy oxidation treatment line • Anodic oxidation (acc. to RPS 54, approval acc. to CPS1000 / ...-01 in progress): • Anodizing in H2SO4 (acc. to BAC 5019) • up to 100 dm2 by charge • Workspace: 900x500x700 mm • Anodizing in chromic acid (acc. to AMS 2470) • up to 40 dm2 by charge • Workspace: 1000x1000x950 mm • Hard anodizing (450x450x350mm) • Sealing in K2Cr2O7 • Sealing in hot water • Power: 88,8 kW, 230/400V, 50 Hz • Heavy oxidation: • Heavy oxidation Mg alloys (acc. RPS 22) • Heavy oxidation Al alloys (acc.RPS 436, approval acc. to PN14.12 Class 3 (MIL-DTL-5541 Class 3) in progress) • Anodic treatment of Ti alloys
New galvanic plantTechnologies • Zn-Cd Treatment line • Zinc plating • Workspace: 1000x750x450 mm • Cadmium plating (acc. to RPS 170; Boeing SOPM 20-42-05 ) • Workspace: 1000x750x450 mm • Power: 46 kW, 230/400V, 50 Hz • Passivation (blue, yellow, green, black) • Workspace: 1000x750x 450 mm
New galvanic plantTechnologies • Nickel plating line • Nickel plating: • Watt’s nickel, • Nickel sulphamate • Workspace: 1200x650x800 mm • Approved acc. to Boeing SOPM 20-42-09 • Nickel film • Power: 46 kW, 230/400 V, 50 Hz • Workspace: 800x600x800 mm • Hard chromium plating line (acc. to RPS 130) • Workspace: 1200x800x700 mm • Power: 112,35 kW, 230/400 V, 50 Hz • In progres instalation of new bathtub with workspace 2300x1100x800 mm • Also approved acc. to Boeing SOPM 20-42-03
New galvanic plantTechnologies • Ag-Cu plating line • Silver plating (acc. to RPS 168) • Copper plating (acc. to RPS 297) • Ag passivation in Na2Cr2O7 solution • Workspace: 700x600x500 mm • Power: 45,5 kW, 230/400 V, 50 Hz.
New galvanic plantTechnologies • Phosphate & browning treatment line • Phosphate treatment (Znph or Mnph, acc. to RPS 6 • Browning (acc. to O.P. 313) • Power: 66 kW, 230/400 V, 50 Hz • Manual plating line • Passivation of stainless steel (HNO3) • Approval acc. to PN14.10, AMS-QQ-P-35 (or ASTM A380) in progres • Chemical nickel plating • Ag stripping • Cu stripping • Power: 15 kW, 230/400 V, 50 Hz • Workspaces in bathtubs: 300x300x300 mm
New galvanic plantTechnologies • Device for regulating, archiving & printing working conditions for a single batch • Waste water treatment plant • Waste air treatment device • Space for waste chemicals and sludge storage
Waste water & air treatment equipment New galvanic plantTechnologies 11
New galvanic plant Market demands in the region were particularly interesting for business. Beside this, Orao offered and offers a chemical-galvanicprotection for programs that are not exclusively for aviation. Specially requested services are as follows: browning, phosphating,silver-plating, hard chromium plating and anodic oxidation of aluminum alloys. Reference: JAT Tehnika (Belgrade, Serbia), Pratt & Whitney Canada, WSK Rzeszow (Poland), UNIMET DOO (Kać, Serbia), Davax DOO (Kać, Serbia) and UTAS (ex. Hamilton Sundstrand) in progres. If you have a need for chemical-galvanic protection of parts you can send us the request with supporting documentation (technicaldrawing, a standard for required coating and its quality), by email: marketing@orao.aero or by fax: +38755202007.
Quality • Continually improvedand upgraded • Certificates: • EN 9100:2009, BVC Paris, • ISO 9001:2008, BVC Paris, • BAS EN ISO/17025:2006 • BATA Sarajevo, • Part 145 (BHDCA), • SORS 9000/05, MOD Serbia, • SRPS ISO 9001, MOD Serbia, • Metrological lab ML-16 • MOD Serbia
Contact informations Name: "Orаo" JSC for production and overhaul (“Orao” AD Bijeljina) Headquarters address: Sаbаckih djakа bb 76300 Bijeljinа, Republic of Srpskа, Bosnia And Herzegovina CEO: Milаn Pricа, B.Sc.Eng. Phones: +387 55 202 004 (CEO), +38755202905 and +387 55202103 (exchange), +38755202003 (mаrketing) Fаx: +387 55 202 007 Web:www.orao.aero Emails: marketing@orao.aero, komercijala@orao.aero, laboratorija@orao.aero