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STATUS OF THE INDIAN AUTOMOTIVE AND AUTO-COMPONENT INDUSTRY

STATUS OF THE INDIAN AUTOMOTIVE AND AUTO-COMPONENT INDUSTRY INDIAN AUTO INDUSTRY : MAJOR CONTRIBUTOR TO THE ECONOMY Industry Output in US $’000 Mln It is large in size compared to other ‘priority’ industries Has great employment potential

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STATUS OF THE INDIAN AUTOMOTIVE AND AUTO-COMPONENT INDUSTRY

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  1. STATUS OF THE INDIAN AUTOMOTIVE AND AUTO-COMPONENT INDUSTRY

  2. INDIAN AUTO INDUSTRY : MAJOR CONTRIBUTOR TO THE ECONOMY Industry Output in US $’000 Mln • It is large in size compared to other ‘priority’ industries • Has great employment potential • Has strong backward (component, basic material) and forwardlinkages (Insurance, Financing, Oil Industry & Roads) • Contributes 17% of the total indirect taxes collected by theexchequer & is a driver of product and process technologies. • Source: A T Kearney Study, 1998

  3. RANGE OF VEHICLES MADE IN INDIA

  4. Passenger Cars “Made in India” Engine Manufacturer Model Displacement (cc)  999 cc Daewoo Motors India Ltd Matiz (World Car) Hyundai Motors India Ltd. Santro (World Car) Maruti Suzuki 800 Zen (LX/VX/AT/VXi PS/Classic) ALTO LX 1000 cc to  1300cc FIAT India Automobiles Ltd. UNO (EL/ELX) Palio (World Car) Siena (ED/EL/ELX SP) Ford India Ltd. Ikon (CLXi/EXi/CLXi/PAS) Maruti Suzuki Wagon R/ALTO (VX)/Esteem (LX, VX,AX), Baleno, Versa Contd..

  5. Passenger Cars “Made in India” Engine ManufacturerModel Displacement (cc) 1300cc to  1600cc Daewoo Motor India Ltd. Cielo Nexia FIAT India Automobile Ltd. Siena (ELX PS/Weekend ELX SP PS) Ford India Ltd.Ikon (World Car) (ZXi, SXi) Hindustan Motors Ltd. Ambassador Nova Mitsubishi Lancer (GLXi/SLXi/SFXi) Contd..

  6. Passenger Cars “Made in India” EngineManufacturerModel Displacement (cc) 1300cc to  1600cc Honda Siel Cars India Ltd.City (LXi/Exi/VTEC) Accord Hyundai Motors India Ltd.Accent (GLE/GLS/GLX /DLS) Maruti SuzukiZen (D) Baleno (Baleno/Altura) General Motors India Ltd.Opel Astra (AdvantagePetrol/ GLi/Club) Corsa (GL/GLS/GSI/Royale Swing Contd..

  7. Passenger Cars “Made in India” EngineManufacturerModel Displacement (cc) 1300cc to < 1600cc Tata Engineering & Indica Locomotive Company Ltd. (PC/LEi/LSR/LXi/DL/ DLE/LSR DLS/DLX)  1600cc Fiat India Automobiles Ltd.UNO (EL) Siena (ELPS/ELX PS/ Weekend ELX/ELX SP) Ford India Ltd. Ikon (ZXi) Hyundai Motors India Ltd. Sonata Contd..

  8. Passenger Cars “Made in India” EngineManufacturerModel Displacement (cc)  1600cc Hindustan Motors Ltd.Ambassador (1800/2000 DSL) Contessa (Classic GLX/DL) Mitsubishi Lancer (SLX) General Motors India Ltd. Opel Astra (Advantage Diesel/TD/ GLD/Club Diesel) Opel Corsa Opel Swing Mercedes-Benz India Ltd. Mercedes-Benz (E 240/E 220/ S 320 L)

  9. VEHICLE PRODUCTION

  10. VEHICLE PRODUCTION

  11. VEHICLE PRODUCTION

  12. VEHICLE PRODUCTION

  13. VEHICLE PRODUCTION

  14. VEHICLE PRODUCTION

  15. VEHICLE PRODUCTION

  16. VEHICLE PRODUCTION

  17. VEHICLE PRODUCTION

  18. ENVIRONMENT - FRIENDLY VEHICLES => CURRENTLY CONFORMING TO EURO 2 NORMS -- CALLED BHARAT STAGE II => EURO 3 NORMS TO BE INTRODUCED SOON

  19. AUTO COMPONENT INDUSTRYVITAL STATISTICS(1999-2000) • Key Players 402 • Investment US $ 2.3 billion • Output US $ 4 billion • Exports US $ 417 million • Employment 250,000 persons (Direct)

  20. GEOGRAPHICAL SPREAD • Western Region 123 • Southern Region 91 • Northern Region 161 • Eastern Region 27 TOTAL 402 A MAJORITY OF THESE SUPPLY DIRECTLY TO VEHICLE MANUFACTURERS

  21. INDIAN AUTOMOTIVE MAP N OEMs. DAEWOO - CARS EICHER - TRACTORS ESCORTS - TRACTORS/MCYCLES HERO HONDA - MCYCLES HMT - TRACTORS HONDA - CARS ITL - TRACTORS LML - SCOOTERS MARUTI - CARS/MUVS NEW HOLLAND - TRACTORS PTL - TRACTORS SWARAJ MAZDA - LCVS NR 160 VENDORS SOME KEY PLAYERS W E S OEMs BAJAJ AUTO - SCOOTERS/MCYCLES/ 3-WHEELERS BAJAJ TEMPO - MUVS/TRACTORS/LCVS/3- WHEELERS EICHER - LCVS/TRACTORS FIAT - CARS GM - CARS GREAVES - 3 WHEELERS GTL - TRACTORS KINETIC - SCOOTERS/MCYCLES M & M - TRACTORS/MUVS MERCEDES BENZ. - CARS SKODA - CARS (AWAITED) TELCO - TRUCKS/CARS/MUVS WR 120 VENDORS . OEMs HM - CARS/MUVS TELCO - TRUCKS ER 28 VENDORS NORTH EAST WEST OEMs. ASHOK LEYLAND - TRUCKS FORD - CARS HYUNDAI - CARS MITSUBISHI - CARS ROYAL ENFIELD - MCYCLES TAFE - TRACTORS TATRA UDYOG - HCVS TOYOTA - MUVS TVS-SUZUKI - MCYCLES VOLVO - TRUCKS SR 91 VENDORS . SOUTH

  22. INDUSTRY STRUCTURE Turnover No. of Companies (In $ Mln.) < 1 101 1- 10 202 10- 20 50 20- 30 21 > 30 28

  23. INVESTMENTS

  24. COMPONENT PRODUCTION

  25. COMPONENT WISE PRODUCTION • Engine Parts : 32% • Drive & Transmission Parts : 17% • Suspension & Braking Parts : 16% • Electrical Parts : 8% • Equipment : 7% • Others : 20%

  26. QUALITY CERTIFICATION INDIAN AUTO COMPONENT INDUSTRY • 244 Companies with ISO-9000 Certification • 11 Companies with ISO 14000 Certification • 107 Companies with QS-9000 Certification • 4 Company with TS 16949 • 2 Deming Prize winning companies

  27. EXPORTS

  28. EXPORTSKEY OEM CUSTOMERS • GM USA • FORD USA • DAIMLER CHRYSLER USA • BMW GERMANY • AUDI GERMANY • MERCEDEZ BENZ GERMANY • VOLVO SWEDEN • ISUZU JAPAN • NISSAN JAPAN, UK • PIAGGIO ITALY • NEW HOLLAND ITALY

  29. EXPORTSTOTAL NO OF COMPANIES SUPPLYINGTO OEMS / TIER 1 CUSTOMERS • Total Exporting Companies = 240 • Total OEM / Tier 1 Exporters = 88

  30. EXPORTS KEY DESTINATIONS1999-2000

  31. EXPORTSCOMPONENT WISE SHARE1999-2000

  32. ADVANTAGE INDIA KEY ADVANTAGES • Highly-skilled and educated workforce and primarily English-speaking Managers • Quality conscious manufacturers • Low-cost manufacturing base • Partnering linkages with global supply chain INDIA PRODUCES A 90% - 100 % LOCAL CONTENT CAR AND EXPORTS IT WORLDWIDE AT $ 4,000

  33. ADVANTAGE INDIA => High Quality => Reasonable Price => Special capability in Supplying Smaller Volumes Excellent Source for Auto Components :

  34. ADVANTAGE INDIA => Indian Industry Widely Use Global Technologies : > Japanese > European > American > Korean Excellent Technology Base : HENCE COMPANIES CAN ACCESS MOST INTERNATIONAL TECHNOLOGIES THROUGH JVs WITH INDIAN COMPANIES

  35. ADVANTAGE INDIA => Indian Component Companies are well Versed with Most Global Automotive Standards <> JISC <> ASTM <> EU <> DIN Others…... High Level of Expertise in Global Automotive Standards : CAPABILITY TO MAKE COMPONENTS AS PER MULTIFEROUS STANDARDS

  36. ADVANTAGE INDIA INDIA OFFERS ……... Special Strengths in the Field of : > Commercial Vehicles > Two Wheelers > Tractors AND THEIR COMPONENTS

  37. ADVANTAGE INDIA Excellent Manufacturing Base : => High Machine Tool Capability => Improving Tooling Capability => Extremely Capable Component Industry => Most Raw Material Locally Produced

  38. Little Known Facts About India • 2nd Largest Two-Wheeler Manufacturer in the World • 2nd Largest Tractor Manufacturer in the World • 5th Largest Commercial Vehicle Manufacturer in the World • 3rd Largest Car Market in Asia - 600,000 Vehicles in 1999 Surpassed China

  39. Little Known Facts About India -- Indian Auto Component Industry • 2 Deming Prize Winners in the Indian Auto Component Industry, out of the 5 in the world outside Japan. • GM Supplier of The Year Award Bagged 5 Consecutive Times By an Indian Company • Ford Exports CKDs/SKDs of Ikon From India With More Than 80% Local Content • Fiat Plans To Source US $200 mn. Worth Of Components From India Per Annum

  40. Little Known Facts About India -- Indian Auto Component Industry • Cummins USA Is Already Sourcing Engine Parts From India For Cummins Global Operations • Multi National such as DELPHI and VISTEON have started exporting components made in India to their various other plants around the world- Investing further to make India as a manufacturing base. • GM is Sourcing Parts From India • Mercedes Benz (Daimler Chrysler) Has Set Up 7 Component JVs In India For Global Sourcing Of Parts.

  41. Little Known Facts About India -- Indian Auto Component Industry • Toyota MuV Made In India Is Now Being Exported to Neighboring Countries. •  The Largest Number Of ISO/QS Certified Companies : •  More than 60% ISO Certified •  More than 26% QS Certified •  11 Companies Certified for ISO 14001 •  4 Companies Certified for ISO/TS16949

  42. Little Known Facts About India -- Indian Auto Component Industry • Many “World Cars” being manufactured in India : • => Matiz (Daewoo) • => Santro (Hyundai) • => Ikon (Ford) • => Palio (Fiat) • Most Vehicles Have Greater Than 70% Locally Produced Parts

  43. ACMA/ACT and Industry Quality, Productivity and Technology development >Training on ISO/QS 9000 > Benchmarking Services with ITC, Geneva > Sharing of successful company experiences • 3-year Joint Project with CII for Productivity Improvement in Component industry • Technology Development Projects with UNIDO, and JETRO • Quality and Productivity Missions to other countries

  44. ACMA AND INDUSTRY--- Exports and International image-building • MoUs with counterpart organisations worldwide • Taking Trade Delegations worldwide • Group participation in overseas exhibitions -- Automechanika, Big I, Equip Auto, etc. • Organising Auto Expo series of Fairs in India • Organising Automechanika India show for the first time • Global dissemination of information on Indian industry • Building linkages with OEMs worldwide

  45. ACMA AND INDUSTRY --- Shaping Government policy • Interacting with Government on policy matters • Participation in technical meetings for auto standards

  46. ACMA AND INDUSTRY--- Networking with other support industries and customers • Interaction with suppliers of Raw Materials • Regular dialogue with OEM customers • Organisation of Buyer-Seller meets • Focussed discussions with vehicle makers to enhance local content

  47. ACMA IS YOUR CONTACT AUTOMOTIVE COMPONENT MANUFACTURERS ASSOCIATION OF INDIA The Capital Court, 6th Floor, Olof Palme Marg, Munirka, New Delhi 110 067 Tel.:+91-11-6160315, 6175873-74, 6184479 Fax: +91-11-6160317; E-Mail : acma@vsnl.com

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