1 / 18

Racetrack Progress and Near-Term Plans WBS 2.3.3.n

Racetrack Progress and Near-Term Plans WBS 2.3.3.n. Peter Wanderer DOE Review of LARP June 12-14, 2006. Topics. LRS: l ong r acetrack + s hell support; SRS = s hort … 0.3 m SRS tasks (status, schedule) LBL to BNL: support structure, some parts, cable

kailey
Download Presentation

Racetrack Progress and Near-Term Plans WBS 2.3.3.n

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Racetrack Progress and Near-Term PlansWBS 2.3.3.n Peter Wanderer DOE Review of LARP June 12-14, 2006

  2. Topics • LRS: long racetrack + shell support; SRS = short … • 0.3 m SRS tasks (status, schedule) • LBL to BNL: support structure, some parts, cable • BNL - Wind coils, react, pot, assemble, test • 4 m LRS tasks (status, schedule, examples of work) • LBL to BNL: support structure, tooling for assembly: design, build, assemble w. dummy coils • BNL (mostly) + LBNL + Fermilab: wind, react, pot coils, assemble in support structure, test • FY06 Budget overview Peter Wanderer

  3. Short racetrack SRS01 (0.3 m) • Technology transfer from LBL to BNL • also-BNL engineering, technical staff spent time at LBL • Test will begin this week Peter Wanderer

  4. LRS “shell” support structure (4m) • Design of support structure complete • 2D, 3D models • Magnetic, mechanical analysis • Based on 0.3 m SRS support structure • Full-length aluminum shell • Half-length bladders and keys Peter Wanderer

  5. 3D LRS support structure design Mechanical Model Magnetic model Model has 300 mm straight section Peter Wanderer

  6. LRS support structure tooling • Handling rafts (green) • Installation beam (purple) Peter Wanderer

  7. LRS support structure status • Procurement: • Shell, tie rods, dummy coils at LBNL (photos) • Assembly rafts fabricated • Pads shipped to LBL • Yoke by end of June Peter Wanderer

  8. LRS support fixture next steps • June - July • Handling structure design & detail drawings • Cradles (detail drawings in progress) • Assembly beam (to be designed) • Winch mounts & pulling structure (to be designed) • Design and fabrication of shell trace • Aug – Sept • Shell instrumentation • Assembly preparation, and pre-assembly • October • Magnet assembly with dummy coils • Load test (pressurize bladders, measure shell tension) • Ship to BNL Peter Wanderer

  9. BNL - coil winding machine Existing equipment Built for LARP 4m coils Peter Wanderer

  10. Lift coil in reaction fixture • Want coil strain < .05% (25% of conductor limit) • Fixture, support beam keep coils strain < .01% • Max deflection 0.003” (0.08 mm) • Two-point support • Lift from center Peter Wanderer

  11. Install coils into support fixture Piston to remove bladders Fixtures from LBL Existing flat support beam Peter Wanderer

  12. Quench protection, instrumentation • Sketch shows concept for coil sides w/o taps, heater. • Quench protection: (4 parallel ss heater strips) X 2 (redundant) • each strip ~ 3, 100A, 0.001” thick; 334 V p.s. • design uses data from LBL dipole HD1 • Instrumentation: spot heater with nearby voltage taps • “Quench origin” voltage taps in critical areas (9/inner coil) Peter Wanderer

  13. LRS01 – LBL/FNAL/BNL items • Items to come from LBNL to BNL: • ProE models of support structure, fixtures that will be used at BNL: July 1 - ok • Support fixture: late October • Item coming from Fermilab to BNL: • Insulated copper practice cable: July 1 - ok • Joint LBNL/FNAL/BNL item: • Insulated Nb3Sn cable: July 15 - ok • Joint LBL/BNL item: kapton/ss instrum. “trace” • Conceptual design completed • Traces needed mid-September Peter Wanderer

  14. LRS01 critical path highlights • Wind copper practice coil: July 1 • Winding base plate, insulated Cu practice cable • Reactfirst Nb3Sn coil: September 19 • Nb3Sn cable due July 15 • Reaction oven due August 4 (a good vendor …) • Impregnate first Cu/Nb3Sn coil: Aug. 1/Oct. 3 • Trace (conceptual design ok) + tooling (in shops) • AssembleLRS01: November 15 • Support fixture, tooling • Test: December, 2006 • Minor test facility work Peter Wanderer

  15. FY06 LRS, SRS Budget • Budget ($k) by institution: total/BNL/FNAL/LBL • WBS 2.3.2.2 + WBS 2.3.2.3 • FY06 – Initial: $1608 / $1262k / $32k / $314k • FY06 – Final: $ 1737 / $1399k / $24k / $314k • BNL increase (items > $10k): reaction oven, coil reaction tooling, winding machine design carryover, copper practice coil (not in baseline) • FNAL decrease: FNAL staff travel to BNL Peter Wanderer

  16. Summary • Schedule • SRS01, LRS01 schedules somewhat delayed, relative to baseline. No fundamental problems. • Rearrangement of magnet construction sequence (SRS02 before test of LRS01), addition of a winding base plate  LRS02 still on schedule, Sept. 07, for use in LQ construction decisions. • Cost • Cost growth mostly due to added cost of oven, added scope. Peter Wanderer

  17. Appendix • Web site and talks for work at LBL: • https://dms.uslarp.org/Presentations/LRS01_review/ • “Support Structure Design…” (Ferracin) • “Support Structure Fabrication…” (Cheng) • Web site for talk for work at BNL: • http://larpdocs.fnal.gov/LARPpublic/DocDB/ShowDocument?docid=213 • Racetrack coil fabrication (Schmalzle) • Web site for LR schedule (pages 6-8) • http://www.bnl.gov/magnets/Magnet_Schedule/smdplan.pdf Peter Wanderer

  18. SRS, LRS sched., highlight test dates SRS01 LRS01 SRS02 LRS02 Peter Wanderer

More Related