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Galvanic Cells - INTRODUCTION

Galvanic Cells - INTRODUCTION. Energy sources How did the battery business start? History of batteries makes history of electric energy. Galvanic Cell. As ELECTROCHEMICAL DEVICE : Electrode reactions Thermodynamics and kinetics Properties of Materials. As ENERGY SOURCE :

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Galvanic Cells - INTRODUCTION

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  1. Galvanic Cells - INTRODUCTION • Energy sources • How did the battery business start? • History of batteries makes history of electric energy Galvanic Cell As ELECTROCHEMICAL DEVICE : Electrode reactions Thermodynamics and kinetics Properties of Materials As ENERGY SOURCE : Position on energy market Power supply Technology & Economy WUT - MESC - Galvanic Cells II

  2. Electrical power generation • Fuel – combustion – heat effect – mechanical energy – generating electricity CHEMICAL ENERGY indirectly into ELECTRICAL • Renewable energy source ( wind, water, geothermal) – transformation of work to electric energy • Galvanic, fuel, fotovoltaic cells CHEMICAL ENERGY directly into ELECTRICAL WUT - MESC - Galvanic Cells II

  3. Chemical substances in electrodes Expressed as Q Electrode Reactions Expressed as U Energy = U . Q Stream of reagents Energy = U . Q DIFFERENT CELLS • galvanic cells – primary and secondary • Fuel cells Electrode Reactions Expressed as U ISOLATED PORTABLE/TRANSPORTABLE INDEPENDENT FORM ELECTROENERGETICAL NETWORK WUT - MESC - Galvanic Cells II

  4. Some milestones in history 1780 L. Galvani – „animal electricity” 1800 A. Volta – pile (battery of zinc and silver discs, separated by cloth wet with salty solution) 1866 G. Leclanche – zinc – MnO2 cathode battery 1859 G. Plante’ – lead acid accu made of Pb plates, 1881 – Faury et al – pasted plates instead of solid Pb WUT - MESC - Galvanic Cells II

  5. Transformation from isolated current sources to electrical network • Electromagnetic induction – discovered by Faraday about 1840 • Electromechanical generator – Siemens about 1857 • T. A . Edison : electric bulb 1879, lighting system in NY, Ni-Fe accumulator • DC contra AC – Edison contra Westinghouse, first big power plant in America – Niagara Falls – advantages of supplying energy with AC WUT - MESC - Galvanic Cells II

  6. Electrical circuits with batteries • Management of voltage and current – connecting the batteries • Ohm’s law in simple DC circuit : external resistance (load),internal resistance( ohmic drop on battery components), polarisation resistance (ohmic drop on reaction) E = I ( Rinter + Rpol + Rload) • Energy and power Energy = Q ∙U = I ∙ t ∙ U = (m / k) ∙U Power = energy produced/consumed in time unit WUT - MESC - Galvanic Cells II

  7. Electrode potential • φ= φo + RT/nF ln ( aMe / aMe(n+) ) • Standard potential at unit activity of particles - φo • + deviation from standard due to non-unit activity (concentration) • Can not be measured directly Electrode reaction • Transport of charge or charge and mass over phase boundary electrode – electrolyte • Phases : electrode = fragment of condensed phase electronically conductive electrolyte = ionically conducting „space” Observed effects of electrode reaction : • Change of oxidation grade of an atom in a molecule / ion in solution • Accompanying changes : creation / decomposition of a phase changes in phase structures WUT - MESC - Galvanic Cells II

  8. Potential φox Anodic reaction Ared →Box + ne- Potential φred Cathodic reaction Cox + n e- →Dred Overall cell reaction A + B = C + D With E = Δφ Electromotoric force E comes from change in free enthaply of the overall reaction, Also combining the ΔG with electrical equivalent of energy E = -ΔG /nF And defining Eo = ΔG o/nF for standard conditions we get Nernst equation : E = Eo – RT / nF ln K where K – equilibrium constant of reaction ABCD WUT - MESC - Galvanic Cells II

  9. Signs + / - in cells - convention More negative potential on left side : Zn = Zn2+ + 2e φ = - 0.76 V Less negative to the right : Cu = Cu2+ + 2e φ = 0.34 V formal scheme for the cell External connection / Zn / Zn SO4aq // CuSO4 aq / Cu / external connection Sign - // sign + But ..... WUT - MESC - Galvanic Cells II

  10. Cond. matrix Redox active electrolyte Structure and functions of electrodes A/ metallic reactive electrodes (deposition-dissolution, formation of compounds on the surface) Reagent and current collector(two-in-one) Charge and mass transport – on the surface B/ inert electrodes metalls, graphite, semiconductors Current collector, not a redox reagent Charge and mass transport – on the surface C/ multi-function, multi-component electrodes electroactive component (often insulator) electronically conducting matrix other additives with special functions Charge and mass transport – on triple-contact sites WUT - MESC - Galvanic Cells II

  11. Various types of batteries WUT - MESC - Galvanic Cells II

  12. Specyfic energy - Energy density WUT - MESC - Galvanic Cells II

  13. Typical battery application WUT - MESC - Galvanic Cells II

  14. WUT - MESC - Galvanic Cells II

  15. Zn/MnO2 Cells • Leclanche type – electrolytes lightly acidic or neutral: anodic reaction – product: Zn salts soluble in the electrolyte ( NH4Cl, NH4OH, ZnCl2 → complexes of Zn with OH- and Cl- • Alkaline – electrolyte: concentrated KOH: anodic reaction – product: solid ZnO – the composition ot the electrolyte does not change • Different anodic mechanism → different yields of the cells : in alkaline cells the maximum current density is higher WUT - MESC - Galvanic Cells II

  16. Zn electrode and redox cycling • Solid Zn anode : Zn – 2e-→ Zn2+ in solution + 2e- → Zn as powder, needles (→ due to specyiic features of electrocrystallization of metals) Volumen of anode ↑ electrical contact within the anode ↓ • Powder Zn anode : Zn – 2e-→ ZnO ( in OH-solution) + 2e- → Zn as powder discharge (work) charge • Zn metallurgical foil - 100% material as energy • complex structure (Zn + conducting matrix + glue) - part of electrode „useless” as energy source WUT - MESC - Galvanic Cells II

  17. MnO2 cathode • MnIVO2 + H2O ↔ MnIIIO(OH) + OH- (other compounds of MnIII possible) • OH- ion takes part in the anodic reaction – formation of Zn complexes • At higher load (high current density) possible limitation of anode kinetics due to low concentration of comlexing ions • Valid for Leclanche type ( Zn complex salts soluble in the electrolyte) WUT - MESC - Galvanic Cells II

  18. Cells with Zn anode WUT - MESC - Galvanic Cells II

  19. Zn - air • A : Zn → Zn2+ (as ZnO) + 4e- • C : O2 + 2 H2O + 4e- → 4 OH- EMF = 1.65 V • Cathode reaction on inert catalytic electrode ( graphite + catalyst + binder) • Oxygen supply forced by underpressure in cathode space • Slow kinetics of oxygen electrode – main limitation for current value • Parasitic processes : Zn + O2 OH-+ CO2 loss of water WUT - MESC - Galvanic Cells II

  20. Electric vehicles • „zero-emission” buses and vans on tests in USA and Germany • Repleceable anodic casette of Zn with KOH (gelled) • Ca. 200 Wh/kg and 90 W/kg at 80% d.o.c. • Supercapacitor in hybrid system to boost accelaration • External regeneration of anodes WUT - MESC - Galvanic Cells II

  21. Zn/MnO2 cells WUT - MESC - Galvanic Cells II

  22. Zn/MnO2 cells WUT - MESC - Galvanic Cells II

  23. How to get „more” from a single cell? • Redox potential for Me – Men+ couples • Apply special conditions of discharge • Eliminate water from cells Reserve cells one-time discharge non-aqueous solutions synthesis in inert atmosphere WUT - MESC - Galvanic Cells II

  24. Reserve (activated) cells inactive electrolyte : -closed in a vessel -solid salt to be molten dry electrodes • Separated elements – • Signal to make contact electrolyte – electrodes : closing the circuit inside the cell • Activation on signal (decision) or by event (water flow, emergency) • No or poor activity if energy demand intermittent • Very long storage time (no parasitic reactions and self-discharge) • Energy supply – short time, but high current densities WUT - MESC - Galvanic Cells II

  25. Reserve cells - examples • Mg anode reactions Mg + 2 H2O Mg(OH)2 + 2H+ + 2e Mg(OH)2 + H2 (Mg covered with MgO Mg open to water, layer, proton recombinates no contribution to current with OH from cathode space) drawned from the cell • Both reactions take place, H2 evolution wastes part of electrode, but • Gas bubbling → intensive stirring →quick transport →high current WUT - MESC - Galvanic Cells II

  26. Reserve cells – examples cont. • Cathodes in Mg cells : • 2 AgCl + 2e → Ag + 2 Cl- • 2 CuCl + 2e → Cu + 2 Cl- • other simple salts : PbCl2 , CuSCN, Cu2I2 • Overall reaction : Mg + PbCl2 = MgCl2 + Pb • Electrolytes : sea-water, simple salts specific for best cathode rate • construction: composite cathodes, mechanical separation of electrodes, soakable separators for electrolyte WUT - MESC - Galvanic Cells II

  27. Water and gas activated batteries - applications • Air-sea rescue systems • Sono and other buoys • Lifeboat equipment • Diverse signals and alarms • Oceanographic and meteo eq. • And many others, including military WUT - MESC - Galvanic Cells II

  28. Molten salts and thermal batteries Main parts of a thermal battery Anodes : Li alloys : Li(20)Al, Li(40)Si (melt higher than Li – 181 and 600/7090C resp.) Cathodes : Ca, K, Pb chromates, Cu, Fe, Co sulfides, V2O5, WO3 Electrolyte: molten LiCl-KCl eutectic 3520C Combination with bromides Thermal dissociation KCl = K+ + Cl-, high conductivities, simple reaction mechanism WUT - MESC - Galvanic Cells II

  29. Thermal batteries – applications • Pyrotechnic heat source – squib, burned serves as inter-cell conductor • Insulation – ceramic, glass, polymers – depends on time of discharge (salt must be kept molten !) • Voltages – single OCV : 1.6 V (Li/FeS2) , to ca. 3 V (Ca/K2Cr2O7) • Activated life-time : minutes, in special constructions hours • Energy density : 2 – 35 Wh/kg • High currents possible • Applications – mainly military WUT - MESC - Galvanic Cells II

  30. Solid electrolyte cell Na-S Anode Na → Na+ Cathode xS → Sx2- , x 3~5 Overall 2Na + xS → Na2Sx OCV = 2.07 V Temperature 310 – 350oC sulphur Tmelt = 118, boil= 444oC β-alumina Na2O∙11Al2O3 , conducts Na ions σ300 C ca 0.5-0.1 S/cm WUT - MESC - Galvanic Cells II

  31. Insulated enclosure Cooling system Electrical networking Heat distribution heaters Solid electrolyte cell Na-S • Can be used as rechargeable cell • Applications : stationary energy storage, motive power • Working with high-temperature cells: warm-up on start keep warm at intervals in operation manage excessive heat during operation (ohmic and reaction) • Construction of stacks : electrical and heat management WUT - MESC - Galvanic Cells II

  32. Stationary energy storage Na-S system WUT - MESC - Galvanic Cells II

  33. Lithium – iodine solid electrolyte cell • Anode : Li → Li+ + 2e • Cathode : nI2∙P2VP + 2e → (n-1)I2P2VP + 2 I- (poly-2-vinylpyridine) • Overall : 2Li + I2 → 2 LiI • LiI thin layer on contact between Li and cathode, ionically conducting • OCV ca 2.8 V • Discharge rates 1 – 2 μA/cm2 (very low) WUT - MESC - Galvanic Cells II

  34. Primary and secondary cells - basic WUT - MESC - Galvanic Cells II

  35. Secondary cells - basic • Energy density from < 20 (Pb) , 35 (NiCd), 75 (NiMeH) to 150 Wh/kg (Li-ion) • Cycling life 220-700 (Pb) 500 – 2000 (Ni-Cd) • Voltage 2 V (Pb) 1.2 V (Ni-Cd) • Flat discharge profiles • Poor charge retention (shelf life of Ni-Cd – fully discharged, Pb must be kept charged because of sulfation of plates) • Vented constructions – evolution of H2 / O2 • Tight closure of cells – oxygen recombination ( at end of charge oxygen developing in anodic process diffuses to cathode and oxidates surplus of cathode material – no overpressure : • Valve-Regulated-Lead-Acid sealed Ni-Cd WUT - MESC - Galvanic Cells II

  36. Lead-acid accumulator WUT - MESC - Galvanic Cells II

  37. WUT - MESC - Galvanic Cells II

  38. Phenomena in discharge cycle • CH2SO4 • PbSO4 – insulator ( ca. 1010Ώcm) • Vmol PbSO4 > Vmol Pb, PbO2 worse porosity diffusion of the electrolyte into the structure impaired R int What happens with: current density at U = const ? Voltage at I = const. ? WUT - MESC - Galvanic Cells II

  39. WUT - MESC - Galvanic Cells II

  40. WUT - MESC - Galvanic Cells II

  41. Alkaline accumulators • Ni –Cd , Ni – Fe, Ni – MeH ( 1.2V) Ag – Zn ( 1.5V) Ni – Zn (1.6V) • Cathode Ni NiIII OOH + H20 + e- Ni(OH)2 + OH- • Anode Cd Cd + 2(OH-) Cd(OH)2 + 2e- • Ag-Zn : Ag2O + H2O + 2e 2Ag + 2 OH- Zn + 2(OH-) Zn(OH)2 + 2e WUT - MESC - Galvanic Cells II

  42. Ni-Cd accumulator WUT - MESC - Galvanic Cells II

  43. (further electrolysis after charging effects in evolution of O2) ((further electrolysis after charging effects in evolution of H2) WUT - MESC - Galvanic Cells II

  44. Oxygen and hydrogen formation in cells • Reactions possible in water solution • Equilibrium potentials : E (H+/H2) = 0V , E (OH-/O2) = 0.4 V • BUT – overpotentials due to phenomena at gas-solid electrode phase boundary make true potentials higher • For different metals the hydrogen evolution potential grows from: Pt - Ni - Ag - Zn - Cd - Pb (and compounds) • Still, at the end of charge/discharge cycle co-evolution of gases in cells occurs • In effect: overpressure inside the cell, - H2 i O2 • „oxygen recombination” – electrodes not equivalent in charge, ex. QCd > QNi WUT - MESC - Galvanic Cells II

  45. Basic secondary cells WUT - MESC - Galvanic Cells II

  46. Compresed powder NiSO4→Ni(OH)2 CdSO4 →Cd(OH)2 Encapsulated in steel/Ni pocket Sintered plate Porous Ni plate Impregnated with Ni , Cd salts Transformed to hydroxides „in situ” Technology of electrode masses in Ni-Cd • Electrodes prepared in discharged state : Ni(OH)2 and Cd(OH)2as • Additives: graphite ,”-” mass – Fe+ Ni (→ Cd crystallization) • Formation of plates : several charge-discharge cycles • Assembly and hermetic closure • Separators – ionic conductivity and oxygen diffusion (thickness ca0.2 mm) • For O2 recombination higher capacity of „-” mass (Cd) – fully charged Ni mass – O2evolution – diffusion – Cd oxidised to CdO, no possiblity of H2 formation WUT - MESC - Galvanic Cells II

  47. Nickel/Metal Hydride • Anode : 2 NiO(OH) + 2 H2O + 2e → Ni(OH)2 + 2 OH- • Cathode : H2 + 2 (OH-) → 2 H2O + 2e • Hydrogen stored as hydride in metallic phase, • Capacity of metal hydride electrode c. 0.4 Ah/g -- comparable with Cd and Ni sintered plates 0.3-0.5 Ah/g WUT - MESC - Galvanic Cells II

  48. Scheme for reaction mechanism at Me electrode overcharge charge discharge H2O O2 H2O OH- OH- H2O Hads Hads Hads H2 Me-H Reversibility of electrode reaction, catalytic for H adsorption and H-O2 recombination WUT - MESC - Galvanic Cells II

  49. Hydrogen absorbing alloys • A – metal forming stable hydrides • B – weak hydrides, catalyst, resistance to corrosion, control Hads pressure • Nickel - catalyst for H2 dissociation,, regulator for Zr, Ti, V hydride formation, WUT - MESC - Galvanic Cells II

  50. Some details on production of alloys • Ni mass – traditional, new technologies for MeH electrode powder • Ovonic alloy – example : main components : Zr-Ti-V-Ni + Cr, Mn, Co, Fe... • Preparative technics: electric arc or inductive oven, Ar atmosphere • Production of powder : hydrogenation of cast alloy (volume expansion = crushing of a piece), followed by mechanical pulverisation • Sintered plates : MeH powder + Ni, Ni(CO)5 + resin → pressing and sintering under vacuum WUT - MESC - Galvanic Cells II

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