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Smithfield Foods Environmental Conference Omaha, NE September 14, 2010. Environmental Calendar Be Organized, Do the Routine and Stay Compliant. Feds are Getting Out There: . EPA Chief Lisa Jackson is ramping up inspections and enforcement Ammonia Refrigeration Systems – PSM/RMP
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Smithfield Foods Environmental ConferenceOmaha, NESeptember 14, 2010 Environmental Calendar Be Organized, Do the Routine and Stay Compliant
Feds are Getting Out There: • EPA Chief Lisa Jackson is ramping up inspections and enforcement • Ammonia Refrigeration Systems – PSM/RMP • Air Permit Inspections • Wastewater Permit Inspections • Storm Water Permit Inspections • SPCC Plan Inspections
Professional Ethics: • Criminal indictment for “Knowing and Willful” violations • Review permit & compliance documents frequently • Identify deficiencies • Report violations immediately to plant management and regulatory agencies • Be open and honest during inspections • Answer the questions in full, but do not ramble • Show inspector only what they ask to see
Compliance Assistance: • Environmental Compliance Assessment Program • EMS – Annual Internal Audits and WebEMS • Smithfield Annual Environmental Training Conference – Here We Are! • Smithfield Corporate Environmental and Subsidiary Environmental Coordinators – at your service!
ECAP Improvement Categories • Read and Follow Permit Requirements • Storm Water and SPCC Plan Requirements • Documentation of Training • Record Keeping • Materials Management (First Impressions)
Whose Permit Is It ???? YOURS! • Helpful Hits: • Keep current copies of all permits and plans (hard copies and on WebEMS) • Summarize all requirements (Permit Tracking Form) • Document Requirements – “Monitoring Data” in “Documentation” section of WebEMS • Designate requirements to responsible team members as appropriate • Establish electronic PMs for all permit/plan requirements • Assure compliance (follow up with delegee) • Assure permits are renewed on time
Wastewater • Document Permit issue and expiration date • Document permit requirements • If discharge to city, review Sewer Use Ordinance requirements • Review Discharge Monitoring Reports (DMR) for accuracy prior to submittal • Ensure Signatory Authorization Form is current and accurate • Review control instrument (pH) calibration records • Assure operators log book is being kept and operational details recorded • Assure operator certification requirements are kept current • Spill/Slug Control Plan (up to date?) • Sewer line drawings (up to date?) • Assure that all applicable records are kept for the required time (3 years)
Storm Water • Review Storm Water Permit • Is SW sample collection and analysis required? • Are Visual Observations at Outfalls During Rain required? • Assure SW Pollution Prevention Plan is up to date (names current) • Assure Non-Storm Water Discharge Certification is complete • Assure SW Site Inspections are completed at required frequency • Assure Annual SW Comprehensive Site Compliance Evaluation is completed • Assure Annual Storm Water Training is completed • Assure all required records are kept for the required time (3 years)
SPCC • Secondary containment drainage records • Quarterly tank and transformer inspection reports • Annual training records • Periodic spill prevention briefings • Keep all records for at least 3 full years • Review SPCC Plan annually and keep current
Drinking Water • Document annual backflow preventer certification completion • If own wells servicing over 25 people, Non-Transient, Non-Community Water System Requirements apply - Lead/Copper - Disinfection/Disinfection Byproduct - Groundwater withdrawal reporting - Operator license requirements • Keep current drawing of water distribution system
Air • Compare all air pollution sources to existing air permits (gap analysis) • For emission sources without permits – assure that exemption requirements are met and documented • Document permit issue and expiration date • Document permit requirements and responsible party • Document actual emissions and PTE annually • Ensure you have copies of all air permit applications • Ensure all documentation and reporting requirements are being met • Ensure all required maintenance and inspection records for air pollution control devices are being kept • Document if NSPS requirements are applicable (>10 MMBtu/hr and constructed after 1985) • Ensure opacity requirement are met (as applicable) • Keep records for at least 3 years
EPCRA – Sections 311 & 312 • Submit Tier II form to by March 1st annually • Send “Return Receipt” to document receipt by agency • Keep signed Tier II submittals and return receipt records for at least 3 years – best place: scan into WebEMS as a “Record”
EPCRA – Section 313 • Submit Form R report by July 1st annually (if required) • Document Form R backup calculations • If Form R is not required, document why not • Keep records for at least 3 years
RMP/PSM • Risk Management Plan re-submit every 5 years • Review worst case and alternative release scenarios every 5 years • Document accident history, keep for at least 5 years • Document PHA – due every 5 years • Document Mechanical Integrity Assessment – due every 3 years • Document PSM/RMP Compliance Audit – due every 3 years • Document review and certification of SOPs - annually • Document review of training program - annually • Document Process/SOP Refresher training – due every 3 years
RMP/PSM • Document review of maintenance procedures - annually • Document review of Emergency Action Plan - annually • Document review of Respiratory Protection Plan - annually • Document review of Hazard Communication Plan - annually • Document change out of all safety relief valves – every 5 years • Document Management of Change (MOC) – all system changes • Document pre-startup safety review – all system changes • Document incident investigations • Document employee participation written plan • Keep hot work permit records • Keep contractor training records