1 / 28

Kawasaki 90Z6 WHEEL LOADER Service Repair Manual (Serial No. 90C7-0101 and up)

service repair manual

km76dnmopm0k
Download Presentation

Kawasaki 90Z6 WHEEL LOADER Service Repair Manual (Serial No. 90C7-0101 and up)

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. 93213-00761 August 2016 90Z6 S HOP MANUAL S HOP MANUAL WHEEL LOADER Func tion & S truc ture General Information 90Z6 General Information Function & Structure 93213-00761 Powered by CUMMINS QSM11 Engine ©2016 KCM Corporation. All rights reserved. Printed in Japan (K) （輸出一般用） （輸出一般用） Serial No. 90C7-0101 and up

  2. 93213-00771 90Z6 July 2016 S HOP MANUAL S HOP MANUAL WHEEL LOADER Troubleshooting Operational Performanc e Test 90Z6 Operational Performance Test Troubleshooting 93213-00771 Powered by CUMMINS QSM11 Engine ©2016 KCM Corporation. All rights reserved. Printed in Japan (K) （輸出一般用） （輸出一般用） Serial No. 90C7-0101 and up

  3. 93213-00781 August 2015 90Z6 S HOP MANUAL S HOP MANUAL WHEEL LOADER Disassembly & Reassembly 90Z6 Disassembly & Reassembly 93213-00781 Powered by CUMMINS QSM11 Engine ©2016 KCM Corporation. All rights reserved. Printed in Japan (K) （輸出一般用） （輸出一般用） Serial No. 90C7-0101 and up

  4. SECTION 1 GENERAL Group 1 Specifications Group 2 Component Layout Group 3 Component Specifications 93213-00761 SECTION AND GROUP CONTENTS SECTION 2 SYSTEM Group 1 Controller Group 2 Control System Group 3 ECM System Group 4 Hydraulic System Group 5 Electrical System SHOP MANUAL (Function & Structure) SECTION 3 COMPONENT OPERATION Group 1 Pump Device Group 2 Control Valve Group 3 Cooling Fan System Group 4 Steering Pilot Valve (Orbitrol) Group 5 Steering Valve Group 6 Pilot Valve Group 7 Charging Block Group 8 Drive Unit Group 9 Axle Group 10 Brake Valve Group 11 Ride Control Device Group 12 Others All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. ATTACHMENT Hydraulic Circuit Diagram & Brake Circuit Diagram Electrical Connection Diagram Electrical Wiring Diagram - Front Chassis Electrical Wiring Diagram - Rear Chassis Electrical Wiring Diagram - Floor (Front Console) Electrical Wiring Diagram - Floor (Rear & Side Console) Electrical Wiring Diagram - CAB 90Z6

  5. 93213-00771 SECTION 4 OPERATIONAL PERFORMANCE TEST Group 1 Introduction Group 2 Standard Group 3 Engine Test Group 4 Machine Performance Test Group 5 Component Test Group 6 Adjustment SECTION 5 TROUBLESHOOTING Group 1 Diagnosing Procedure Group 2 Monitor Group 3 e-Service Group 4 Component Layout Group 5 Troubleshooting A Group 6 Troubleshooting B Group 7 Air Conditioner SECTION AND GROUP CONTENTS SHOP MANUAL (Troubleshooting) All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.

  6. 93213-00781 SECTION 1 GENERAL INFORMATION Group 1 Precautions for Disassembling and Assembling Group 2 Tightening Group 3 Painting Group 4 Bleeding Air Group 5 Releasing Pressure Group 6 Preparation SECTION 2 MAINTENANCE STANDARD Group 1 Body Group 2 Front Attachment SECTION 3 BODY Group 1 Cab Group 2 Counterweight Group 3 Center Hinge Group 4 Engine Group 5 Radiator Assembly Group 6 Hydraulic Oil Tank Group 7 Fuel Tank Group 8 Pump Device Group 9 Control Valve Group 10 Pilot Valve Group 11 Charging Block Group 12 Cooling Fan System Group 13 Exhaust Muffler Group 14 Ride Control Device Group 15 Battery Disconnect Switch SECTION AND GROUP CONTENTS WORKSHOP MANUAL All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.

  7. SECTION 4 TRAVEL SYSTEM Group 1 Tire Group 2 Drive Unit Group 3 Axle Group 4 Propeller Shaft Group 5 Brake Valve Group 6 Steering Pilot Valve Group 7 Steering Valve Group 8 Steering Cylinder Group 9 Secondary Steering Device Group 10 Stop Valve Group 11 Axle Oil Cooler SECTION 5 FRONT ATTACHMENT Group 1 Front Attachment Group 2 Cylinder SECTION AND GROUP CONTENTS WORKSHOP MANUAL All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.

  8. INTRODUCTION To The Reader This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.  Be sure to thoroughly read this manual for correct product information and service procedures. Additional References Please refer to the other materials (operation and maintenance manual, parts catalog, engine technical material, Kawasaki shop materials, etc.) in addition to this manual. Manual Composition Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.  Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures.  Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.  Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures. Page Number Each page has a number, located on the center lower part of the page, and each number contains the following information: Example:  Technical Manual: T 1-3-5 T Technical Manual 1 Section Number 3 Group Number 5 Consecutive Page Number for Each Group  Workshop Manual: W 1-3-2-5 W Workshop Manual (Disassembly & Reassembly) 1 Section Number 3 Group Number 2 Sub Group Number 5 Consecutive Page Number for Each Group IN-01

  9. INTRODUCTION Safety Alert Symbol and Headline Notations In this manual, the following safety alert symbol and signal words are used to alert the reader to the potential for personal injury of machine damage. dCAUTION: Indicates potentially hazardous situation which could, if not avoided, result in personal injury or death. d This is the safety alert symbol. When you see this symbol, be alert to the potential for personal injury. Never fail to follow the safety instructions prescribed along with the safety alert symbol. The safety alert symbol is also used to draw attention to component/part weights. To avoid injury and damage, be sure to use appropriate lifting techniques and equipment when lifting heavy parts. IMPORTANT: Indicates a situation which, if not conformed to the instructions, could result in damage to the machine. fNOTE: Indicates supplementary technical information. Units Used SI Units (International System of Units) are used in this manual. MKSA (Meter, Kilogram, Second, Ampere) system units and English units are also indicated in parentheses just behind SI units. Example: 24.5 MPa (250 kgf/cm2, 3560 psi) A table for conversion from SI units to other system units is shown below for reference purposes. Quantity Length To Convert From mm mm L L m3 kg N N N·m MPa MPa kW kW °C km/h min-1 L/min mL/rev Into in ft US gal US qt yd3 lb kgf lbf kgf·m kgf/cm2 psi PS HP °F mph rpm US gpm cc/rev Multiply By 0.03937 0.003281 0.2642 1.057 1.308 2.205 0.10197 0.2248 0.10197 10.197 145.0 1.360 1.341 °C×1.8+32 0.6214 1.0 0.2642 1.0 Volume Weight Force Torque Pressure Power Temperature Velocity Flow rate fNOTE: The numerical value in this manual might be different from the above-mentioned table. IN-02

  10. Symbol and Abbreviation Symbol and Abbreviation Symbol / Abbreviation S/M T/C T/M MC Name Explanation Shop Manual Torque Converter Transmission Main Controller Shop Manual Torque Converter Transmission Main controller. MC controls the engine, pump, and valve according to the machine operating condition. Engine controller. ECM controls fuel injection amount according to the machine operating condition. Stores the operating information and alarms. CAN communication. CAN is a serial communications protocol internationally-standardized by ISO (International Organization for Standardization). Air conditioner. ECM Engine Control Module ICF CAN Information Controller Controller Area Network A/C HVAC OP, OPT MPDr. Air Conditioner Heating, Ventilation, and Air Conditioning Option Maintenance Pro Dr. Optional component. MPDr. is software that troubleshooting, monitoring, and adjustment. Front attachment, such as bucket ATT Attachment SY-1

  11. SECTION 1 GENERAL CONTENTS Group 1 Specifications Specifications .......................................................................T1-1-1 Weight of Main Components .........................................T1-1-2 Group 2 Component Layout Main Component (Overview) .........................................T1-2-1 Main Component (Travel System) ................................T1-2-3 Electric Component Layout (Overview)......................T1-2-4 Electrical System (Cab) ......................................................T1-2-5 Controller and Relays ...................................................T1-2-6 Right Console ..................................................................T1-2-7 Monitor and Switches ..................................................T1-2-8 Monitor Panel .................................................................T1-2-9 Electrical System (Relays) ...............................................T1-2-10 Engine/Fan Pump .............................................................T1-2-11 Transmission and Torque Converter Assembly ......T1-2-12 Hydraulic Pump Device ..................................................T1-2-13 Multiple Control Valve .....................................................T1-2-14 Charging Block ...................................................................T1-2-15 Front Axle .............................................................................T1-2-15 Steering Valve .....................................................................T1-2-16 Brake Valve ..........................................................................T1-2-16 Fan Motor.............................................................................T1-2-16 Pilot Valve.............................................................................T1-2-16 Ride Control Group (Option).........................................T1-2-17 Secondary Steering Group ............................................T1-2-18 Secondary Steering Pump .......................................T1-2-18 Group 3 Component Specifications Engine .....................................................................................T1-3-1 Engine Accessories .............................................................T1-3-4 Hydraulic Component .......................................................T1-3-5 Electrical Component ........................................................T1-3-9 90Z6 F&S

  12. SECTION 1 GENERAL Group 1 Specifications Specifications (S/N 0101~) 37° 45° 37° 90Z6-FK-GSC GSC 4.0 23100 15900 LSC 4.5 23230 15770 Bucket Capacity: heaped Operating Weight Tipping Load (Full Turn) Engine A:  Overall Length B: Overall Width (Bucket) C: Overall Height D: Wheel Base E: Tread F: Ground Clearance G: Bucket Hinge Height H: Dumping Clearance (45 °) I: Dumping Reach (45 °) R1: Minimum Rotation Radius R2: Bucket Carry Position Travel Speed Forward/Reverse Transmission Speeds (F/R) Articulation Angle (Left/Right) deg Tire Size m3 kg kg CUMMINS QSM11 8790 3100 3470 3450 2230 505 4410 3095 1215 6270 7330 34.7/34.7 4/4 37 26.5-25-20PR (L-3) CUMMINS QSM11 8910 3100 3470 3450 2230 505 4410 3010 1300 6270 7360 34.7/34.7 4/4 37 26.5-25-20PR (L-3) mm mm mm mm mm mm mm mm mm mm mm km/h - ( ° ) - fNOTE: These specifications are subject to change without notice. Values with bolt-on cutting edges. T1-1-1

  13. SECTION 1 GENERAL Group 1 Specifications Specifications (S/N 9001~) 37° 45° 37° 90Z6-FK-GSC GSC 4.0 23230 16050 LSC 4.5 23360 15920 Bucket Capacity: heaped Operating Weight Tipping Load (Full Turn) Engine A:  Overall Length B: Overall Width (Bucket) C: Overall Height D: Wheel Base E: Tread F: Ground Clearance G: Bucket Hinge Height H: Dumping Clearance (45 °) I: Dumping Reach (45 °) R1: Minimum Rotation Radius R2: Bucket Carry Position Travel Speed Forward/Reverse Transmission Speeds (F/R) Articulation Angle (Left/Right) deg Tire Size m3 kg kg CUMMINS QSM11 8790 3100 3470 3450 2230 505 4410 3095 1215 6270 7280 34.7/34.7 4/4 37 26.5-25-20PR (L-3) CUMMINS QSM11 8910 3100 3470 3450 2230 505 4410 3010 1300 6270 7315 34.7/34.7 4/4 37 26.5-25-20PR (L-3) mm mm mm mm mm mm mm mm mm mm mm km/h - ( ° ) - fNOTE: These specifications are subject to change without notice. Values with bolt-on cutting edges. T1-1-2

  14. SECTION 1 GENERAL Group 1 Specifications Weight of Main Components Item Approx. Weight (kg) 1950 1655 95 25 x 2 55 250 15 x 2 30 x 2 65 40 30 x 2 75 40 x 2 225 320 1585 405 80 2540 30 x 2 36 x 2 430 700 1790 670 x 4 Remarks Unit Name Part Name Front chassis Rear chassis Rear chassis belly guard Fender (front) (RH, LH) Center pin group Floor board Radiator guard Side cover (main) (RH, LH) Roof mount Rear grill mount Deck (RH, LH) Fender (rear) Step (main) (RH, LH) Hydraulic tank Fuel tank Lift Arm (Boom) Z-Lever (Bell Crank) Bucket Link Counter weight Battery box Battery Cab ROPS Cab Bucket (GSN) Tire Option (S/N 0101~), Standard (S/N 9001~) With rubber cushions With handrails 40 (RH), 35 (LH) Step to CAB Chassis (S/N 0101~) (S/N 9001~) The weight differs depending on the bucket type. 26.5-25-20PR (L-3) with wheel disc fNOTE: The weights are for reference and not the exact values. IMPORTANT: When handling each component, be careful and prepare tools of enough capacity considering additional weight. T1-1-3

  15. SECTION 1 GENERAL Group 1 Specifications Item Approx. Weight (kg)Remarks 940 865 70 22 160 50 50 20 55 1310 1510 1320 1520 110 65 25 7 22 6 15 12 20 185 x 2 195 27 x 2 Unit Name Part Name Engine (dry) Transmission assy Second propeller shaft Third propeller shaft Radiator mount Cooling unit mount Fan mount Air cleaner Exhaust group Cummins QSM11 Drive unit Radiator (30) + T/C oil cooler (13) + Shroud assy (110) Hydraulic oil cooler (7) + Air cooler (23) Fan (5) + Fan motor (12) + Bracket (18) Power line Muffler (25) Excluding tires and oil Excluding tires and oil, Including axle supports Excluding tires and oil Excluding tires and oil, Including axle supports Including pilot pump Front Rear Front Rear Axle assy (TPD) Axle assy (LSD) (Option) Main pump assy Multiple control valve Combination valve assy Loading pilot valve Steering valve OrbitrolTM Unloader valve Brake valve assy Brake accumulator assy Lift arm cylinder Bucket cylinder Steering cylinder Hydraulic system Steering pilot valve, Eaton Brake charge valve Accumulator (6) x 2 Excluding oil Excluding oil Excluding oil fNOTE: The weights are for reference and not the exact values. IMPORTANT: When handling each component, be careful and prepare tools of enough capacity considering additional weight. T1-1-4

  16. SECTION 1 GENERAL Group 2 Component Layout Main Component (Overview) 5 2 3 4 1 6 12 7 11 10 9 8 90Z6T1-2-01 1- 2- 3- 4- 5- Bucket Lever (Bell Crank) Bucket Cylinder Headlight Front Working Light 6- CAB Rear Working Light (Option) Rear Working Light 8- Rear Combination Light (Turn Signal Light, Hazard Light, Clearance Light, Brake Light, Backup Light) Turn Signal Light, Hazard Light, Clearance Light 10- Lift Arm (Boom) Cylinder 11- Lift Arm (Boom) 12- Bucket Link 7- 9- T1-2-1

  17. SECTION 1 GENERAL Group 2 Component Layout Main Component 20 21 22 23 19 18 17 16 15 14 13 2 1 3 4 12 5 11 10 90Z6T1-2-02 9 8 7 6 13 14 11 Multiple Control Valve (Loading) Pilot Valve Stop Valve Torque Converter Oil Filter Charging Block (Unloader and Accumulators) Engine Fuel Filter Fuel Tank Engine Oil Filter 10- Hydraulic Oil Cooler 11- Inter Charge Air Cooler 12- Fan Motor 13- Torque Converter Oil Cooler 14- Radiator 15- Coolant Level and Surge Tank 1- 2- 3- 4- 5- 16- Air Cleaner 17- Muffler 18- Hydraulic Tank 19- Safety Device (Pilot Shut-off Valve) 20- Front Attachment (Implement) Pressure Sensor (at Pilot Valve) 21- Brake Valve 22- Orbitrol (Steering Pilot Valve) 23- Steering Valve 24- Fuel Cooler 10 6- 7- 8- 9- 24 90Z6T1-2-02 T1-2-2

  18. SECTION 1 GENERAL Group 2 Component Layout Main Component (Travel System) 3 2 1 4 5 11 10 9 90Z6T1-2-03 8 7 6 1- 2- 3- Front Axle Brake Pressure Sensor Steering Cylinder 4- 5- 6- Hydraulic Pump Transmission Axle Support (Rear) 7- 8- 9- Rear Axle Axle Support (Front) Third (Rear) Propeller Shaft 10- Steering Accumulator 11- Second (Front) Propeller Shaft T1-2-3

  19. SECTION 1 GENERAL Group 2 Component Layout Electric Component Layout (Overview) 6 5 4 11 2 3 90Z6T1-2-23 1 7 8 7 3 9 9 10 90Z6T1-2-04 1- 2- 3- 4- Bucket Leveler Proximity Switch Lift Arm Kickout Proximity Switch Lift Arm Angle Sensor (Option) Hydraulic Oil Temperature Sensor (at Hydraulic Tank Bottom) Air Cleaner Restriction Switch 6- 7- 8- 9- 10- Outside Temperature Sensor Backup Alarm Battery Fuel Level Sensor (at Fuel Tank) Secondary Steering Pump (Option) 11- Components Related with Cab (Refer to T1-2-5) 5- 90Z6T1-2-23 T1-2-4

  20. SECTION 1 GENERAL Group 2 Component Layout Electrical System (Cab) 1 2 11 3 10 6 4 8 9 5 7 90Z6T1-2-05 90Z7-01-02-01 1- 2- 3- 4- 5- Radio Upper Switch Panel (Option) Speaker Rear Wiper Motor Brake Lamp Switch 6- 7- 8- Front Wiper Motor Outside Temperature Sensor (for A/C) Components in Right Side Console (Refer to T1-2-7) 9- Components Related with Controllers and Relays (Refer to T1-2-6) 10- Components Related with Monitor and Switches (Refer to T1-2-8) 11- Air Conditioner Control Unit T1-2-5

  21. SECTION 1 GENERAL Group 2 Component Layout Controller and Relays 3 A 4 5 12 11 10 9 8 17 16 15 14 13 2 22 21 20 19 18 1 27 26 25 24 23 32 31 30 29 28 7 6 33 34 Arrow View A 90Z6T1-2-06 1- 2- 3- 4- 5- 6- 7- 8- 9- 10- High-Beam Relay 11- Bucket Leveler Relay 12- Lift Arm Height Kickout Relay 13- Working Lamp Relay (Front) 14- Working Lamp Relay (Rear) Flasher Relay GSM (Option) ICF (Monitor Controller) MCZ (Main Controller) MPDr. Connector Fuse Box A Fuse Box B ECM Relay 1 Head Light Relay 15- Turn Signal Light Relay (Right) 16- Horn Relay 17- Load Dump Relay 2 18- Parking Brake Relay 1 19- Parking Brake Relay 2 20- Engine Alternate Droop Relay 21- Brake Lamp Relay 22- Load Dump Relay 1 23- Neutral Relay 24- Turn Signal Light Relay (Left) 25- Front Washer Relay 26- Rear Wiper Relay 27- Rear Washer Relay 28- ECM Relay 2 29- Backup Lamp Relay 30- CAB Working Light Relay (Front) (Option) 31- CAB Working Light Relay (Rear) (Option) 32- Secondary Steering Relay (Option) 33- Pilot Shut-Off Relay (Option) 34- Voltage Relay fNOTE: Refer to “Fuses and Relays” and “Floor Cable Layout” in the Diagrams for the other parts. T1-2-6

  22. SECTION 1 GENERAL Group 2 Component Layout Right Console 20 Fingertip Control Type 4 3 (2) 2 (1) 21 8 9 10 11 12 1 (3) 22 19 18 13 6 7 15 14 17 16 90Z6T1-2-07a MNEC-01-042 fNOTE: The control lever positions can be changed. Multi-Function Joystick Type (Option) 20 22 1 6 23 7 8 9 10 24 4 11 12 25 19 13 15 14 MNEC-01-044 17 16 90Z6T1-2-07b 1- 2- 3- 4- 5- 6- 7- 8- 9- 10- Fan Reverse Rotation Switch (Option) Auxiliary Control Lever (Option) Bucket Control Lever Lift Arm Control Lever Forward/Reverse Switch (Option) - Auxiliary Auxiliary Power Mode Switch Forward/Reverse Selector Switch (Option) 11- Auxiliary 12- Hydraulic Quick Coupler Switch (Option) 13- Secondary Steering Operation Check Switch (Option) 14- Lift Arm Auto Leveler Kickout Switch (Height) (Option) 15- Lift Arm Auto Leveler Kickout Switch (Lower) (Option) 16- Auxiliary 17- Ride Control Switch (Option) 18- Hold Switch 19- Control Lever Lock Handle (Safety Device) 20- DSS (Down Shift Switch) 21- Horn Switch 22- Quick Power Switch 23- Multi-Function Joystick Lever 24- Hold Switch (Under the Lever) 25- Horn Switch (Under the Lever) T1-2-7

  23. SECTION 1 GENERAL Group 2 Component Layout Monitor and Switches 7 8 9 4 5 6 10 3 2 11 1 90Z6T1-2-08 1- 2- 3- 4- Front/Rear Wiper Switch Hazard Switch Working Light Switch Parking Brake Switch 5- 6- 7- 8- Forward/Reverse Lever, Shift Switch Monitor Panel (Refer to T1-2-9) Travel Mode Selector Switch Key Switch 9- 10- Shift Change Delay Mode Switch (Option) 11- Turn Signal Lever, Light Switch, High-Low Beam Switch Declutch Position Sensor T1-2-8

  24. SECTION 1 GENERAL Group 2 Component Layout Monitor Panel 1 2 3 4 5 6 7 40 8 39 9 10 38 11 37 12 36 35 13 34 14 15 33 16 32 31 MNDB-01-034 30 29 28 27 26 25 24 23 22 21 20 19 18 17 Left Turn Signal Light Indicator High Beam Indicator Working Light Indicator Right Turn Signal Light Indicator (Not used) (Not used) Service Indicator Maintenance Indicator Parking Brake Indicator 10- Clearance Light Indicator 11- Control Lever Lock Indicator 12- Axle Oil Temperature Indicator 1- 13- Brake Oil Low Pressure Indicator 14- (Not used) 15- Secondary Steering Indicator (Option) 16- Low Steering Oil Pressure Indicator (Option) 17- Seat Belt Indicator 18- Discharge Warning Indicator 19- Fuel Gauge 20- Power Mode Indicator 21- Monitor Display Selection Switch 22- (Not used) 23- Monitor Display Selection Switch (Up) 24- Preheat Indicator 25- Monitor Display Selection Switch (Down) 26- Forward/Reverse Selector Switch Indicator (Option) 27- Monitor Display 28- Fan Reverse Rotation Indicator (Option) 29- Engine Warning Indicator 30- Overheat Indicator 31- Coolant Temperature Gauge 32- Engine Oil Low Pressure Indicator 33- Air Filter Restriction Indicator 34- (Not used) 35- (Not used) 36- (Not used) 37- Hydraulic Oil Temperature Indicator 38- Transmission Warning Indicator 39- Transmission Oil Temperature Indicator 40- Transmission Oil Temperature Gauge 2- 3- 4- 5- 6- 7- 8- 9- T1-2-9

  25. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.

  26. SECTION 1 GENERAL Group 2 Component Layout Electrical System (Relays) 1 4 90Z6T1-2-19 2 3 90Z6-05-01-01 1- 2- Battery Relay Fusible Link (100 A) (3 used) 3- 4- Fusible Link (70 A) Intake Air Heater Relay T1-2-10

  27. SECTION 1 GENERAL Group 2 Component Layout Engine/Fan Pump 6 7 5 4 3 16 1 2 8 9 10 11 12 14 15 13 90Z6T1-2-09 1- 2- 3- 4- 5- 6- Engine Oil Filter Filter Outlet Pressure Coolant Inlet Pressure Coolant Temperature Sensor Alternator Intake Manifold Pressure Sensor 7- 8- 9- 10- Engine Position Sensor 11- Engine Oil Pressure and Temperature Sensor After Charge Air Cooler (Intake Manifold) ECM ECM Cooling Plate 12- Fuel Filter 13- Fan Pump 14- Fuel Pump 15- Starter 16- DCA4 Coolant Filter T1-2-11

  28. SECTION 1 GENERAL Group 2 Component Layout Transmission and Torque Converter Assembly 2 18 1 7 8 9 10 11 12 13 14 17 6 5 15 4 3 16 90Z6T1-2-10 1- 2- 3- 4- 5- 6- 7- 8- 9- Torque Converter Torque Converter Charging Pump Machine Speed Sensor Transmission Output Speed Sensor Transmission Middle Shaft Sensor Parking Brake Transmission Control Valve Regulator Valve Proportional Solenoid Valve (For Forward Clutch) 10- Proportional Solenoid Valve (For Reverse Clutch) 11- Proportional Solenoid Valve (For 1st Speed Clutch) 12- Proportional Solenoid Valve (For 2nd Speed Clutch) 13- Proportional Solenoid Valve (For 3rd Speed Clutch) 14- Proportional Solenoid Valve (For 4th Speed Clutch) 15- Parking Brake Pressure Port 16- Flange (for 2nd Propeller Shaft) 17- Torque Converter Oil Temperature Sensor 18- Hydraulic Pump Device (Refer to T1-2-13) fNOTE: Parking Brake pressure sensor is installed to the charging block. T1-2-12

More Related