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JANUARY 2004. LIMOGES A CERAMIC BACKGROUND. CERLASE AN INTERNATIONAL DIMENSION. TURKEY Erkan DULGEROGLU FERER DIS TICARET A.S. Cemil Topuzlu Caddesi. Deniz Apt. 13/6 Selamiçeme 34726 Kadiköy - ISTANBUL - TURKEY Tél. : +90 0(216) 360 75 54 GSM : +90 0(532) 263 43 31
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LIMOGES A CERAMIC BACKGROUND
CERLASE AN INTERNATIONAL DIMENSION TURKEY Erkan DULGEROGLU FERER DIS TICARET A.S. Cemil Topuzlu Caddesi. Deniz Apt. 13/6 Selamiçeme 34726 Kadiköy - ISTANBUL - TURKEY Tél. : +90 0(216) 360 75 54 GSM : +90 0(532) 263 43 31 Fax : +90 0(216) 360 75 96 e-mail : erkand@ferer.com.tr FRANCE José DAEMS 9, rue Columbia - Parc d'Ester - B.P. 6814 87068 LIMOGES Cedex - FRANCE Tél. : +33 (0)5 55 04 24 56 Fax : +33 (0)5 55 04 24 55 e-mail : j.daems@cerlase.com SPAIN Werner KUBACH C/. Godella, 3 E 46183 LA ELIANA Valencia - ESPAÑA Tél. : (+34) 96 165 60 91 GSM : (+34) 699 417 438 e-mail : werner@jet.es PORTUGAL Werner KUBACH C/. Godella, 3 E 46183 LA ELIANA Valencia - ESPAÑA Tél. : (+34) 96 165 60 91 GSM : (+34) 699 417 438 e-mail : werner@jet.es THAILAND Maethinee MEMESKUL Ferro Cerdec (Thailand) Co., Ltd 813/1 Bangpoo Industrial Estate Soi 14 Moo 4 Sukhumvit Road, Praksa, Muang, Samutprakarn 10280 - THAILAND Tél. : (+66 2) 709 2655 GSM : (+66 1) 837 8985 Fax : (+66 2) 709 2664 e-mail : maethinee@ferrocerdecth.com BRASIL João CARDOSO Eurotech do Brasil Ltda BR 277 Km 127 n°3073 Campo Largo Paraná - BRASIL Tél. : (+55) 41 392 4025 Fax : (+55) 41 393 2208 e-mail : jcardoso@eurotechdobrasil.com.br POLAND Katazyna TOLWINSKA ul. Limanowskiego 28 B m. 13 02-943 WARSZAWA - POLAND Tél. : (+48 22) 651 50 14 GSM : 0-602 269 370 Fax : (+48 22) 858 83 25 e-mail : tolwinska@go2.pl EGYPT Atef EL-SOBKY Al Kassabgui Group 13 Sherif St. CAIRO - EGYPT Tél. : (+20)-2-3932262 Fax : (+20)-2-3957017 e-mail : atef.sobky@kassabgui.com IRAN H.R. ETTEHAD Kavand Ceram Ltd 272 Khajeh Nasir Toosi Ave., Dr. Shariati Rd. TEHRAN 16117 - IRAN Tél. : (+98) 21 7522045 Fax : (+98) 21 7524357 e-mail : hre@kavandceram.com QUEBEC En cours de création
Manpower: • 2 ceramists engineers • 1 laser and materials engineer • 1 materials engineer ESEM • 1 chemistry doctor • 1 commercial engineer • 1 commercial assistant • 1 engineering department responsable • 1 operator • 1 thesis in collaboration with ENSCI • Patent : • 1 PCT patent, process and device for marking objects with sintered mineral powders, 3 patents in course of deposit 2003 • trademarks Cerlase et Celisys registered • 1 laboratory book • References : • « Promising firm of the local economy » - 2000 (CCI) – • « Ester d’or » - 1999 – • « Innovation, research, technological innovation » trophy • - 1998 - CERLASE ITS TEAM AND HER REFERENCES CERLASE located in Limoges is a limited company with the capital of 146 000 €. It was founded in September 1998 by two engineers of ENSCI.
Study and manufacture of the production equipment Commercial partnership with FERRO group and DOMINO company Research on the interaction laser/material Collaboration with National School Superior of Industrial Ceramics Decoration and personalization Delivery of services CERLASE ITS TRENDS OF DEVELOPMENT
THE PROCESS DEPOSIT OF THE POWDER The laser marking process consists of laying by different methods (spraying, decals, padprinting, screenprinting…) a mineral powder onto the substrate to mark.
THE PROCESS IMAGE PROCESSING After computer processing, the pattern to reproduce is sintered by the laser onto the substrate.
THE PROCESS CLEANING The excess of powder can be manually or automatically removed. The marking is finished.
THE PROCESS VIDEO SHOW
THE PROCESS Organization chart
Possibility to trace the product by computer processing (Bar code, matrix code, tracking) • Personalized marking of individual to large ranges • Flexible and fast execution • realization of prototypes in few minutes • No maintenance cost any longer • Very good definition and quality of marking • Reduction in storage and production flow improvement, as articles can be marked just before dispatch • Elimination of firing • Very high reliability and efficiency • Decoration on all complex geometrical surfaces THE PROCESS THE ADVANTAGES
This new technology has a great future in many industrial fields. • Inalterable traceability • Decoration • Thermal or dielectric barriers • Conducting line • Fight against the counterfeit… • Different mode of financing for research: • Interns financing • Financing by refundable advance • EUREKA project • Industrial financing RESEARCH & DEVELOPMENT RESEARCH ORIENTATIONS The activity of Cerlase is based on a new patented technology « Process and device for marking objects with sintered mineral powders » n° EP1040017, B1 et n° WO9929519
RESEARCH & DEVELOPMENT THE FUNDAMENTAL RESEARCH CERLASE centers its development on fundamental research, in particular thanks to a partnership with the ENSCI. This collaboration makes it possible to develop the comprehension of the phenomena of absorption with the short infra-red. (1) incident (2) scattered on the grains (3) scattered in volume (4) transmitted
RESEARCH & DEVELOPMENT THE FUNDAMENTAL RESEARCH
RESEARCH & DEVELOPMENT SOME FIGURES CERLASE bases its future in its knowledge and its permanent research.
Screen printing 50W fiber laser Optical microscopy Raw material inorganic Manual pulverization Brushing Automatic pulverization CO2 laser Sample preparation Colorimetry YAG laser Griding, mixing and sieving 10W fiber laser RESEARCH & DEVELOPMENT MEANS AND A TEAM
THE APPLICATIONS Traceability (bar code, matrix code, tracking), marking of logos, personalization… On glass, metal, ceramic, technical ceramic, crockery… substrates Advertising, personalized objects, marketing and prototypes… Sanitary, glass, ceramic… industries
MACHINES MECHANICAL ARM Œ -Enamelling post -Sintering post Ž -Cleaning post -Marking laser PC -Items arrival
MACHINES MECHANICAL ARM
MACHINES AUTOMATED MACHINE
MACHINES AUTOMATED MACHINE
MACHINES ROBOTIZED INSTALLATION
MACHINES MANUAL INSTALLATION
MACHINES LASER Ytterbium fiber laser of : 10, 50, 100 W power
Air Io R Io T Io Powder material T Io exp(-ax) Beer Lambert law ? RESEARCH & DEVELOPMENT THE FUNDAMENTAL RESEARCH D> (1,064 m) geometrical optics (1) incident (2) scattered on the grains (3) scattered in volume (4) transmitted Scattering process