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Process Improvement IPM Targeting Zero Cutting ISW (Industrial Solid Waste) Developing 100% recycling policy IRM (Industrial Residual Material)
Zero Industrial Solid Waste on Well sites • To eliminate ISW at WS it is important to crack each element of the waste and condition it as sub-product for other industries (raw material.) • In essence it is not focusing on eliminating waste by perfect performance, but reinventing waste as recycled raw materials for other industries. • Finally targeting a consumer and providing it to them as low end raw material for fast processing. Later profitting out of waste when market niche is settled.
Two Muds means two raw materials. • Oil based mud recycling • Two different path • Reinserting • By treatment of Muds and 100% reinserting on the drilling operations. • Pre-setting • By treating the cuttings, separating its elements and preparing them for other industries. Water based mud recycling • Two different path • Reinserting • By treatment of Muds and 100% reinserting on the drilling operations. • Pre-setting Dry-out • By treating the cuttings, separating its elements and preparing them for other industries.
OIL BASED - REINSERTING • By treatment of the cutting and reinserting them into the process • Cuttings are separated from Mud at Shakers (Separated Cuttings - SC) • SC are transported into the Hoppers. • Hoppers Slur the cuttings into reinsertable clay CRI • Clay are disposed into slurry units or mud tanks.
Oil Based - Pre-setting • This process implies separating the elements of waste and conditioning them into recycled products • By treatment of the cutting separating and conditioning: • Cuttings are separated from Mud at Shakers (Separated Cuttings - SC) • SC are transported into the Hoppers. • Hoppers Slur the cuttings into Centrifuge separator • Clay are disposed active mud system and overboard deposits.
Water Based Reinserting • By treatment of the cutting and reinserting them into the process • Cuttings are separated from Mud at Shakers (Separated Cuttings - SC) • SC are transported into the Hoppers. • Same as in Oil Based Mud Processing
Water Based Pre-setting • By treatment of the cutting separating and conditioning: • Cuttings are separated from Mud at Shakers (Separated Cuttings - SC) • SC are transported into the Hoppers. • Hoppers Slur the cuttings into Centrifuge separator • Clay are disposed active mud system and overboard deposits.
From Waste to Residual Raws • Once Clay is separated it is conditioned and dried onto sands for later packaging. • Packaging goes in Well site which means raw material for waste land-filling, and ornamental floriculture. • Also used as raw material for brick and construction industry.
Thank you • By • Iker K. Acedo G.