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ThyssenKrupp Greenfield Project – Status Overview GCCUC June 24, 2008 Thomas Woelker, VP & CPO. ThyssenKrupp Group 2006/2007. ThyssenKrupp AG Sales: $80.4 bn 2006/2007 • Employees 191,000 Group figures consolidated. Services. Steel. Stainless. Technologies. Elevator. Sales: $20.5 bn
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ThyssenKrupp Greenfield Project – Status OverviewGCCUC June 24, 2008 Thomas Woelker, VP & CPO
ThyssenKrupp Group 2006/2007 ThyssenKrupp AG Sales: $80.4 bn 2006/2007 • Employees 191,000 Group figures consolidated Services Steel Stainless Technologies Elevator Sales: $20.5 bn Employees: 40,000 Sales: $13.5 bn Employees: 12,000 Sales: $17.9 bn Employees: 55,000 Sales: $7.3 bn Employees: 40,000 Sales: $26 bn Employees: 43,000 • Nirosta • Acciai Speciali Terni • Mexinox • Shanghai Krupp Stainless • Stainless International • VDM • Plant Technology • Marine Systems • Mechanical Components • Automotive Solutions • Transrapid • Steelmaking • Industry • Auto • Processing • Materials Services International • Materials Services North America • Industrial Services • Special Products • 4 regional Business Units • Escalators/Passenger Boarding Bridges • Accessibility Steel Capital Goods Services
THYSSENKRUPP IN THE US – HIGH IMPORTANCE FOR THE GROUP • 170-year U.S. history • Delivered U.S. coin minting machine prototypes in 1837 • Stainless steel sheet panels used in the construction of the Chrysler Building (1929) and the Empire State Building (1931) • For several decades the USA has been by far the largest foreign market • Operations in every state • 70 business entities representing all 5 business segments/400 U.S. locations • More than 25,000 employees – one of the largest multinational employers • Environmental steward • Strong community citizen • Annual sales of $9.7 billion • 18% of total ThyssenKrupp sales
SITE AND TEMPORARY OFFICE Selected Site Selection Criterias Site • Site ready for construction • Proximity to supply chain from Brazil • Proximity to customers • Strong workforce • Competitive operating and energy costs • Competitive site specific capital expenditures • Strength of team Alabama • Selected from 67 sites in 20 U.S. states Temp. Office
HDGs Stainless Cold Rolling Mill CRM HSM Stainless Meltshop Slabyard Terminal Finished products in mio t/a: Carbon Steel: 4.1 Stainless: 0.8-1.0 PLANT LAYOUT May 2008
SITE LOCATED IN SOUTHERN ALABAMA NORTH OF MOBILE Main Facts I • Site located approximately 30 miles north of the city of Mobile, Alabama • Facility Site on the Tombigbee River in northern Mobile County and southern Washington County • Site covers approximately 3,600 acres of land and approximately 7 million square feet of building space • Facility will operate 24 hours per day and 365 days per year
SITE LOCATED IN SOUTHERN ALABAMA NORTH OF MOBILE Main Facts II • Utilities • Electric: Two 230-kV trans. Lines; 300 MW service; 1.37 TWH/yr. • Equivalent to the energy consumption of a city of 130,000 peopleElectrical service can be provided from two generating plants in the area • Natural gas: 1.2 million MCF per month (4.37 TWH/yr. Equivalent to the energy consumption of a city of 500,000 people) • Water supply: 10 million gallons per day (Atlantic City consumption is 15,000,000 gallons per day) • Transportation / Access • Norfolk Southern rail service; 580 rail cars per week • > 4 million metric tons slabs inbound to site via sea vessel, barge, rail • ~ 5 million metric tons finished products (coils) outbound via rail, barge, truck
SITE LOCATED IN SOUTHERN ALABAMA NORTH OF MOBILE JOBS • 2,700 jobs when fully operational in 2010 (Steel and Stainless) • Construction phase expected to generate approximately 29,000 jobs in 3 years • Over 20-year period, the facility expected to yield 38,000 to 52,000 indirect jobs • Management Teams on board • Recruiting in plan: TKS USA and TKL USA approx. 120 employees • Actual more than 8,000 applications for professional and more than 8,700 applications for operations and maintentaince • Close cooperation with AIDT (Alabama Industrial Development & Training) • Cooperation with Colleges and Universities started
PRODUCTION START IS SCHEDULED FOR THE 1. QUARTER OF 2010 • Site Preparation (Priority 1-2) • Geotechnical Exploration • Construction Permitting Process Phase I until October 2007 Phase II: November 2007- December 2009 • Continuation of the Site Preparation (Priority 3-6) • Engineering of the Infrastructure,Pilings and Foundations • Sourcing process for Site Management • Engineering and Construction of the Terminal Phase III: February 2008 - December 2010 • Construction of bays and foundations • Construction of the infrastructure • Installation of the Equipment • Commissioning, Testing Phase IV: March 2010 • Start of Production • Main ramp up starts
CONSTRUCTION PHASE WILL GENERATE THOUSANDS OF JOBS IN SEVERAL CRAFTS UNTIL MID 2011 Crafts Development During Construction * Main Crafts • Boilermaker • Carpenter • Cement Finisher • Electrical • Heavy Equipment Operator • Ironworker • Insulator • Millwright • Pipe Fitter • Welder Pipe • Welder Tube • Welder Structural • Painter • Sheetmetal • Laborer
OVERVIEW HSM EXCAVATION AND SHEET PILING BETWEEN HSM AND CRM
PILING RIGGS IN THE FURNACE AREA OF THE HOT STRIP MILL Piling Riggs in HSM area
PRODUCTION PILING IN PROGRESS Production Piling Production Piling
INFRASTRUCTURE DEVELOPMENT I Construction Road Main Power Substation
INFRASTRUCTURE DEVELOPMENT II Paul Bayou Access Road Concrete Batch Plant Site
SOUTH BERM CONSTRUCTION FINISHED South Berm /Rail Yard South Berm/Rail Yard
OVERPASS CONSTRUCTION BY ALABAMA DEPARTMENT OF TRANSPORTATION ONGOING Fly-Over Fly-Over
WATER INTAKE FROM THE TOMBIGBEE AGAINST DUST ON THE SITE Non-Potable Water Tanks Non-Potable Water Pump Suction