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Talley Plant History

Talley Plant History. Greenfield startup 1984 Stainless steel mini-mill State-of-the-art rolling mill Modern heat treating & finishing facilities Continuous growth Investment in equipment Expansion of product offering Acquired by Carpenter in 1998. Hartsville Plant Details.

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Talley Plant History

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  1. Talley Plant History • Greenfield startup 1984 • Stainless steel mini-mill • State-of-the-art rolling mill • Modern heat treating & finishing facilities • Continuous growth • Investment in equipment • Expansion of product offering • Acquired by Carpenter in 1998

  2. Hartsville Plant Details • 220 employees • 109 acres • 400,000 square feet manufacturing space • 30,000 tons/year finishing • 70,000 tons/year hot rolling capacity

  3. Hartsville Manufacturing • Secure starting stock or “billet” from • Reading melt shop – Caster • Other approved sources – Static Cast from USAP • Hot rolling of coil & bar products • Heat treating & aging – 9 furnaces • Acid cleaning lines – Coil & bar • Round bar finishing - 10 finishing cells • 5 Cold drawn coil to bar cells • 5 Cold finished coil to bar & bar to bar cells • CD Shape bar – 2 coil to bar, 1 bar to bar cell

  4. Manufacturing Integration Fully integrated manufacturing (Reading, Shalmet and Hartsville) • Reading caster • Rolling mills • Annealing • Rod and bar acid cleaning • Bar finishing

  5. % Value Added Talley Brand

  6. % Value Added of Talley Operational Value

  7. Products • Bar products • Rounds, hexagons, squares & rebar • Alloys • Stainless steels grades • 303, 304L, 316L, 321, 347, 410, 416, 2205, 17-4, 15-5 • Carpenter grades upon request

  8. Product Size Ranges • Cold finished bar • .187” to 6.000” - Rounds • .250” to 2.000” - Hexagons • .250” to 1.500” - Squares • Stainless rebar • #3 to #12 • Ribbed and smooth

  9. Talley Customer Base • All major independent service centers • Our products reach all market segments • Aerospace, energy & defense • Medical, automotive, consumer, industrial

  10. Advantages Of Talley As A Supplier • Domestic producer • Union free work environment • Offer broad range of grades and sizes • High reliability • Short lead times • Consistent product / quality • Technical assistance • Modern facilities • Transportation System- Ryder Logistics

  11. Quality Assurance • Technical support • Complete material certifications • Mechanical testing • Tensile testing • Hardness testing • Grain size • Charpy impact • Micro and macro etch tests • Carbon / sulfur analyzer • XRF grade check • Eddy current and laser micrometers

  12. Continuous Improvement • Operational Excellence (OE) • Lean • 5S: sort, set in order, shine, standardize, sustain • Operational Equipment Effectiveness (OEE) • Kaizan Blitz • Value Stream Mapping (VSM) • Six Sigma • Certifications • ISO 9002 • TUV • LCS • Rolls Royce

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