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Automotive Parts Testing

Automotive Parts testing is a critical testing as it ensures the longevity of the parts of the car and in-return lets the vehicle work.<br>

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Automotive Parts Testing

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  1. Automobile Part Testing

  2. Automotive Part/Component/Material Testing Facility

  3. A) Environment Testing(For Component/Product) • Humidity Resistance Test (Temp.= 20-60ºC, Humidity= 40-95%) • Heat/Thermal Resistance Test (Temp.=20ºC - 1200ºC) • Thermal Shock Test (Lower Temp.= -40ºC, Higher Temp.= 250ºC) • Thermal Cycle Test (Lower Temp.= -30ºC High Temp.= 80ºC) • Salt Spray Test/ CAST Test • UV Light Exposure • Vibration Test/Bump Test • Ingress Protection Test (IP Test)(IEC 60529) • Dew Formation Test • Resistance to Oil • Terminal Temperature Rise Test • Warpage Test Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

  4. A) Environment Testing(For Component/Product) Contd. • Resistance to Corrosion • Inward Pressure Test • Blue Test • Ball Drop Test • Lens Pressure Test • Temperature Rise Characteristic • High Temperature Operation Test • High Temperature Shelf Test • Solvent/Liquid Resistance Test • Pull out Test • Hot & Cold Test • Fuel Resistance Test Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

  5. A) Environment Testing(For Component/Product) Contd. • Scratch Resistance Test • Abrasion Resistance • Alkali Resistance • Electroplating Thickness • Coating Thickness (Zinc/Powder/Paint coating) • Gloss Value • Color Fastness (ΔE) • Drop Test (Free Fall) • Impact Test • Endurance Test • Flammability Test Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

  6. B) Electrical Test • Electrical Test • Short Circuit Test • Insulation Resistance Test • Voltage Drop Test • Dielectric Strength test (High Voltage Test) • Current Leakage Test • ECR Test • Stability & Mechanical Hazards Test • Glow Wire Test • Needle Flame Test • Power Input Test • Stress Relies Test • Conductor Resistance Test Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

  7. C) Material Quality Test • REACH Test (163 Substance) • ROHS Test • MSDS • Rubber/Plastic/Polymer Testingi. Identification (By FTIR) VI. Ash Content ii. Tensile Strength & Elongation VII. Carbon Black Content iii. Compression Set VIII. Density iv. Tear Strength IX. Accelerated ageing Test v. Shore Hardness X. Effect of Liquid • Ferrous & Non Ferrous Metal Testingi. Chemical Composition iv. Hardness test ii. Grade Confirmation v. Bend & Re-Bend iii. Tensile & Elongation Test vi. Yield Stress Test Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

  8. Steering Parts • Stabilizer • Bushing For Stabilizer Link • Control AEM • Ball Joint • Rubber Metal Bushing Small • Rubber Metal Bushing Big • Tie Rod End • Tie Rod End • Tie Rod • Steering Boot • Drop Arm • Bushing For Drop Arm • Bearing Journal • Wheel Bearing • Wheel Bearing • Wheel Hup • Shock Absorber Front • Coil Spring • Buffer Mounting • Dust Cap • Dust Cap With Buffer Mounting • Strut Bearings • Strut Mounting • Shock Absorber Rear

  9. Transmission Parts • CV Joint • Book kit • Universal joint • Cardan shaft bearing • Engine mounting i. Radiator, A/C Condenser ii. A/C Radiator Fan • Gearbox mounting • Clutch cover • Clutch disk • Clutch release bearing

  10. Auto Lamp • Head lamp i. Head light ii. tail light • Other lamp Brake Parts • Brake pad • Brake disk • Brake drum • Brake shoe

  11. Belt & Rollers • V-belt • Poly-v belt • Timing belt • Deflection pulley • Tension roller Wires • Copper Wires

  12. Body Parts • Hood • Mirror • Spoiler • Rear bumper • Window Regulator • Fender • Front bumper

  13. Automotive Part Testing Stress Test Hardness Test

  14. Automotive Part Testing Hot Air Test Humidity Test

  15. Automotive Part Testing Hydraulic Press Test Rotary Press Test

  16. Automotive Part Testing Tensile Test Vibration Test

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