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Performance Gearboxes

TM. Performance Gearboxes. MaxTorque, LLC. Marine and Sub-Sea Applications. CONTACT INFORMATION: Patrick West, Manager MaxTorque, LLC* EU+31 (0)641755452 North America +1-207-651-1334 *MaxTorque is an Industrial Actuation Group affiliate.

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Performance Gearboxes

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  1. TM Performance Gearboxes MaxTorque, LLC Marine and Sub-Sea Applications CONTACT INFORMATION: Patrick West, Manager MaxTorque, LLC* EU+31 (0)641755452 North America +1-207-651-1334 *MaxTorque is an Industrial Actuation Group affiliate

  2. MaxTorque Worm Gears – Your Sub Sea Advantage MANUAL, REMOTE OR ROV • Smaller • Gear design allows for greater torque capability in smaller packages • Direct mount allows for reduced head height • 70% base efficiency allows the use of smaller actuators or hand wheels • Faster • Close times 50%+ faster close times • 50% + fewer turns with the same or less input • Lighter • Smaller gear and actuator = less weight • Direct mount capability may eliminate bulky adaptors All images and concepts are property of MaxTorque, LLC

  3. AutoLock (Patent Awarded) TM MaxTorque Worm Gears - a Better Mousetrap Multi-Start, Double Enveloping Worm Gear Set, 4140 HT Standard Sub-Sea Advantages • 200%+ more efficient • 50%+ fewer turns with less rim pull / input torque • Proprietary Self Locking Design • Superior Sealing; O-rings or lip seals at all junctions • Unique sealing system for shallow applications to prevent organic intrusion. • Compensation to 3,000 M Bronze/Ductile Iron Composite 360° Worm Wheel Superior Sealing Options Including Double O-ring Designs and Proprietary Shallow Water Seals All images and concepts are property of MaxTorque, LLC

  4. MaxTorque Worm Gears – Subsea Standard Materials All images and concepts are property of MaxTorque, LLC

  5. How We Do It: Double Enveloping Worm Gear Single Enveloping Worm Gear Double Enveloping Worm Gear Single Start Multi- Start Standard Gears MaxTorque Max tooth contact 2.96 Tooth contact of 6.6 – 10.7 • MaxTorque’s gears: • Multi-start = Faster Close • Greater tooth contact / Double enveloping shape = Higher torque capability and significantly less backlash • Novel tooth shape and high contact ratio = low contact / bending stress leading to superior durability • High helix angle = Superior efficiency (70% +)

  6. MaxTorque – Modular Adaption Modular Direct Mounting Base (Any size, bolt pattern needed) • Modular base plate and drive adaptor • - Direct mount • - Accommodate any top works • - Lower hear height • - 360 degree mounting Splined Adaptor

  7. MaxTorque Compensation, Buckets and Panels • Input Options • - ROV Buckets per API 17D, ISO 13628-8 or as specified • - Horizontal or vertical • - Hand Wheels (Tethered Option) • - Remote or extension drives • General Options • - Panels • - Flush Ports • - Hot Stab • - High Visibility Position Indicators • - Feelicator – Tactile position indicator • - External ROV position indicators All images and concepts are property of MaxTorque, LLC

  8. MaxTorque Compensation, Buckets and Panels • Lubrication • - Oil filled • - Grease filled • - Water soluble • Compensation Systems - Always piston - Passive - Active (Spring assisted) • Special Options • - Check valve position lock • - Input torque clutch • - Bucket extensions • - Special material housings: Carbon steel, duplex • - Special material: nitronic 60, duplex, super duplex input shaft • - Customer specified coating systems All images and concepts are property of MaxTorque, LLC

  9. MaxTorque - Testing / Validation • Sub Sea Testing • Hyperbaric testing at Mohr Engineering, Houston, TX (500 meters) • Hyperbaric testing at Southwest Research Laboratories, San Antonio, TX (1,200 meters) • All units pressure tested prior to shippments • Test Apparatus • Purpose Built • Capable of up to 600,000 ft/lbs • PC / PLC controlled • Calibrated and Validated • Ensures performance and reliability

  10. MaxTorque – Key Partners and Projects List • Partners: • Cornerstone Valve • The Score Group • Cameron • Dresser • ElPaso • BP • Shell • Projects: • Thunder Horse • Shenzi • Mirage • Pegasus • NCMA H4 Stolt • ElPaso Shallow Transfer

  11. MaxTorque Limitorque Max Output Max Output Ft-lbs Nm Ft-lbs Nm Unit Ratio Turns to Open Run Effic Unit Ratio Turns to Open Run Effic BW3 635 58,333 79,090 159 0.71 WTR-500 2,070 41,000 55,588 517.5 0.36 MaxTorque Mastergear BW4 975 83,333 112,985 244 0.71 WTR-575 2,334 89,000 120,666 583.5 0.38 Max Output Max Output Mech Rim Pull* Mech Rim Pull* In-lbs Nm In-lbs Nm Unit Advntg Turns to Open (lbs.) Unit Advntg Turns to Open (lbs.) BW4 692 1,000,000 112,985 244 80 M83 669.8 996,000 112,542 814 83 MW1 1,079 1,500,000 169,492 551 77 M125 1052.7 1,500,000 169,492 1052 79 *36” Worm Wheel Select Competitive Comparison

  12. TM Performance Gearboxes MaxTorque, LLC Marine and Sub-Sea Applications CONTACT INFORMATION Manufacturer: Patrick West, Owner / Manager EU +31 0641755452 North America +1-207-651-1334 pat@maxtorquegears.com

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