Agenda

2. Agenda • Proficy Plant Applications • What it is • What it gives you • Why customers are using it • Solution Walk-Through

3. Proficy Plant Applications is a suite of powerful application modules that allows manufacturers to make business sense out of plant data in real-time.

4. Plant Manager Production Finance Operator Materials Lean/6 Sigma Quality Maintenance True Capabilities Demand Visibility Access to accurate, timely production data is no longer optional.It’s essential. Plant Reporting/Intelligence – Compliance – Continuous Improvement – Supply Chain Integration/EAI Reporting, Visibility& Analytics OperationalExcellence Real-TimeExecution Production Data with Context

5. Proficy Plant Apps is… Focused on improving: Utilization of plant assets Quality of products produced Agility of production processes Integration between production and business systems Manufacturing costs and productivity

6. Proficy Plant Apps is… Configurable, off-the-shelf, packaged solutions • Configured to match your manufacturing and business processes • Extensible using standard tools • Easier to use, maintain and evolve than custom solutions • Easier to train users for larger-scale adoption • implementation, roll-outs and support • Continually enhanced through input from global users across multiple industries

7. Process Automotive Packaging Applications Oil & Gas/HPI Power Generation PackagedGoods Food &Beverage ForestProducts MachineTool Water/ Wastewater Material Handling Metals Pharmaceuticals/Life Sciences Proficy Plant Apps is… Universally applicable Continuous Hybrid Discrete • Our unique architecture supports a wide variety of discrete, batch, continuous and hybrid manufacturing processes • Mixing, forming, processing, assembly, painting / coating, packaging, etc… • and supports the production of many different types of products • Foods, beverages, paper, chemicals, plastics, components, assemblies, etc… • This ability to support all production environments is essential when driving a standard solution and is a key reason Proficy has been chosen by many customers

8. Proficy Plant Apps delivers results on the shop floor and in the business office and gives you a powerful, reliable system to tackle today’s challenges and stay ahead of tomorrow’s.

9. Knowing your Objectives Production, Quality and Cost Targets Specifications, Recipes, Schedules, Orders Materials, Methods Tracking your Status Event Detection with Reason Code capture Automated and Manual Data Collection Non-conformance Alerting; Enunciation Analyzing your Performance Automated Reporting & Analysis Giving you the Information to Take Action Objectives Action Status Real-Time Historical Analysis Proficy Plant Apps gives you… Real-time information and control of your plant’s performance by:

10. Proficy Plant Apps gives you… The context needed to interpret what’s happening on the shop floor

11. GE Fanuc Solutions Universal Web Information Client Proficy Plant AppsModules Other Historian Other PLM/EAM PAM/RM&D And Other Other HMI / SCADA Ctrls & I/O Other Proficy Plant Apps gives you… An Open & Layered system architecture • Complete, open offering works in harmony with all GE Fanuc products or when integrating other products • Preserves customers’ existing automation infrastructure • Reduces system costs • Non-intrusive to controls layer systems

12. Proficy Plant Apps gives you… A single, integrated data model for all applications • All applications utilize the same data model • No customer database development • All installations utilize the same data model • Reusable from plant to plant • Scalable implementations • Small to large-scale systems • Few to many Proficy Plant Applications

13. Plant Apps’ ability to interpret happenings on the shop floor and translate them into specific, meaningful information delivers value to many different users throughout your organization.

14. IT Team (Plant & Corp) VP Manufacturing Plant Management Finance /Controller Maintenance Production and Line Supervisors LeanSixSigma& Quality Teams Proficy Plant Apps gives you… • Increase user satisfaction • Application consolidation and re-plat-forming • Integrated production environment with enterprise • Supportable and maintainable solution • Decrease shadow IT projects • Control and visibility to all aspects of production environment • Increase collaboration between departments • Reduce and better control of costs (mfg, labor, maintenance, & inventory) Value across your organization • Control and visibility to all aspects production for all plants globally • Use common KPIs to benchmark plants to drive performance improvement & productivity • Use collected information to invest on high ROI CAP X projects • Measure results of CAP X projects • Use MTTR & MTBF to improve operations • Top ten hitter report on demand • Foundation for TPM initiatives • Reduce & track scrap thru early warning • Selectively handle quarantine of finished goods thru multilevel genealogy access • Foundation for CI projects • Production & Quality reporting by shift and crew • Production & process data

15. Plant Apps’ modular design and scaleable architecture allow users to tailor a solution to their environment and easily expand as needed.Let’s walk through the modules…

16. Proficy Architecture

17. Proficy Plant Applications Architecture Business Operations (ERP) Enterprise Systems Integration ISA 95 B2MML, ODBC Proficy Plant Applications MES & Production Management Interface Historians with Plant Floor Data Sources Real Time Data Historian Proficy SAP PLC DCS ORACLE OSI-PI SCADA PRISM IP21 MFG-Pro HPD Wi-Fi JDE InSQL RF-ID Bar Code IFS SQL Plant Operations

18. Proficy Plant Applications Architecture Business Operations (SAP) Enterprise Systems Integration ISA 95 B2MML, ODBC Proficy Plant Applications MES & Production Management Interface Historians with Plant Floor Data Sources Real Time Data Historian PLC PP-PI Proficy MM DCS OSI-PI QM SCADA IP21 HPD Wi-Fi PM XmII InSQL RF-ID Bar Code APO SQL Plant Operations

19. Proficy Plant Applications Architecture Execution Model Business Operations Defines: Materials, Products, Specifications, Recipes & Procedures Proficy Plant Applications MES & Production Management Defines: Business Rules That Control The Flow Of Materials Through The Plant Product Model Defines: Plant Equipment & How it’s Organized Relates: Plant Floor Events to the Plant Model (by Time & Event) Plant Model Event Model Real Time Data Historian Plant Operations

20. Proficy Plant Applications Architecture Execution Model Business Operations Defines: Materials, Products, Specifications, Recipes & Procedures Proficy Plant Applications MES & Production Management Defines: Business Rules That Control The Flow Of Materials Through The Plant Product Model Defines: Plant Equipment & How it’s Organized Relates: Plant Floor Events to the Plant Model (by Time & Event) Plant Model Event Model Real Time Data Historian Plant Operations

21. Proficy Plant Applications Architecture A Number of Manual or Machine Steps with a Logical Execution Path Business Operations (ERP) Overall Equipment Effectiveness for Plant & Equipment (OEE) Batch Process Optimization & Analysis Product Model In-Process & Finished Product Quality Control, SPC/SQC Execution Model Quality Production Maintenance Gateway Efficiency Batch Execution Batch Analysis Reporting Process Workflow Use Of Real-Time Information for Predictive & Preventative Maint. Production Scheduling, Material Tracking & Consumption Plant Model Event Model Real-Time Operating Reports & Management Level Reporting Batch Execution, Recipe & Specification Management Real Time Data Historian Plant Operations

22. Proficy Plant Applications Architecture A Number of Manual or Machine Steps with a Logical Execution Path Business Operations (SAP) Overall Equipment Effectiveness for Plant & Equipment (OEE) Batch Process Optimization & Analysis Product Model In-Process & Finished Product Quality Control, SPC/SQC Execution Model Quality Production Maintenance Gateway Efficiency Batch Execution Batch Analysis Reporting Process Workflow Batch Execution Batch Analysis Use Of Real-Time Information for Predictive & Preventative Maint. Production Scheduling, Material Tracking & Consumption Plant Model Event Model Real-Time Operating Reports & Management Level Reporting Batch Execution, Recipe & Specification Management Real Time Data Historian PLC SAP PP-PI PLC Proficy DCS MM ORACLE OSI-PI DCS SCADA PRISM QM SCADA IP21 Wi-Fi HPD MFG-Pro PM WiFi InSQL JDE XmII RF-ID RF-ID APO IFS Bar Code SQL Bar Code Plant Operations

23. Proficy Plant Applications Architecture Business Operations (SAP) Reporting Product Model Execution Model MS Excel Quality Production Maintenance Gateway Efficiency Batch Execution Batch Analysis Reporting Process Workflow Data Mart Plant Model Event Model Real Time Data Historian Portal PP-PI PLC Proficy PLC SAP DCS ORACLE MM OSI-PI DCS QM SCADA PRISM IP21 SCADA MFG-Pro WiFi HPD PM Wi-Fi RF-ID JDE RF-ID XmII InSQL IFS Bar Code APO SQL Bar Code Plant Operations

24. Proficy Plant Apps A suite of powerful application modules that allows manufacturersto make business sense out of plant data in real-time. • Application Modules: • Efficiency Management • Quality Management • Production Management • Batch Management

25. Proficy Efficiency Track and monitor production and your manufacturing efficiency • Track downtime, waste, production counts, user-defined events, OEE (Overall Equipment Effectiveness) • Automatically or manually associate events with a specific cause on a real-time basis Analyze production history and solve root cause problems • Summarize and analyze data in the context of production events such as by equipment, by product, or by personnel (hour, shift and day) for improvement • Correlate events and reasons to actual production operations (historical process data) • Capture Actions taken to resolve issues from operators to have complete picture Support real-time decision-making with web-based dashboards and reports. • Web-based analysis and visualization – real-time decisions • Powerful extensions to Microsoft Excel • Report scheduling and viewing capabilities • Detailed Production data for long term analysis

26. The Value of Efficiency Management Optimize Utilizationof plant equipment, people, and materials through a comprehensive manufacturing driven KPI’s • Efficiency/OEE identifies the true potential of existing plant and machinery. • Efficiency/OEE helps understand link between money and machines! • Efficiency/OEE can track the performance of investments from commissioning into steady state of operation. Identify and Improveareas that are causing operational inefficiencies • Minimize scheduled and unscheduled downtime events • Reduce waste and rework • Improve machine run-time effectiveness • Efficiency/OEE measure can be used to make sure that the performance of the equipment satisfies the original business case for purchase. Make data-driven decisionson best practices, capital expenditures, and process improvement initiatives • Gain insight into production operations by shift, equipment or product • Evaluate operations over any period of time • Efficiency/OEE can be used to save companies from making inappropriate purchases, and help them focus on improving the performance of machinery they already own. • Link capital expenditures to expected profitability improvements

27. Efficiency example

28. Proficy Quality Control your product quality and improve your process capability • Apply product specifications and recipes to production processes • Create intelligent alarms for abnormal conditions • Integrate with Production Management • Ensure that only quality materials are consumed • Ensure only quality products are shipped Analyze data to solve root cause problems • Correlate quality data from across the process • Integrate process data and laboratory data • Capture, summarize and analyze manufacturing and quality data in the context of production events such as batch, lot, item, serial number, time period and more • Develop reports and dashboards for real-time decision making Meet Regulatory Requirements • Secure Audited Product Specification Management • Secure Audited Data Management • Configurable Electronic Signature Capabilities

29. The Value of Quality Management Improve first pass quality • Improve real-time visibility and alarming • Reduce rejects / downgrades • Reduce customer complaints / returns • Avoid major quality “upsets” • Avoid and/or contain costly product recalls Lower the cost of quality • Verify quality standards of raw materials and suppliers • Reduce effort and time to collect quality data • Reduce effort to research complaints and quality “upsets” Optimize your processes • Integrate process data and quality data in real-time Increase manufacturing agility • Automate New Product Introduction (NPI) processed down to plant floor • Reduce time-to-market for new products

30. Quality example

31. Proficy Production Control your Production Schedule and Optimize Material Flow in real-time • Ideal touch point for ERP Integration • Track progress against production schedules • View Production and Inventory Levels in real-time • Enable intelligent alarming • schedule deviation, inventory levels, and raw material consumption. • Control material staging and the flow of in-process products • based on product specific routings, inventory, quality, and process information Provide Comprehensive Product Genealogy Tracking • Track “as-built” specifications, materials, quality, routing, and process data. • Enable upstream and downstream traceability across any process type • Continuous, Discrete, Batch, Hybrid Provide Comprehensive Product Genealogy Tracking • Track “as-built” specifications, materials, quality, routing, and process data. • Enable upstream and downstream traceability across any process type • Continuous, Discrete, Batch, Hybrid Support real-time decision-making with web-based dashboards and reports. • Provide comprehensive view of schedule, genealogy, specifications, and materials over the web • Detailed data available for long term analysis • Birth History • Product Recall

32. The Value of Production Management Improve Agility and Predictability Of Production Processes • Integrate quality, materials, inventory, and schedules • Respond to changing production conditions in real-time with intelligent alarming • Close loop with control systems for automated product changeover, routing, and production reporting Lower Manufacturing Costs • Provide real-time visibility to schedules and material requirements • Reduce material consumption • Reduce order overruns and shortages • Reduce raw material and in-process inventory requirements Reduce Latency Between Plant Systems and Business Systems • Integrate Production Schedule, BOM, and Quality Specifications with Business Systems • Close loop with Business Systems to improve responsiveness to production order changes and special customer requests • Communicate production status to Business Systems in real-time Prevent Customer Complaints and Contain Product Recalls • Prevent sub-standard raw materials from being consumed • Prevent sub-standard products from being shipped • Respond to customer complaints quickly and reliably • Limit the scope of recalls with detailed and accurate genealogy data

33. Production example

34. Proficy Batch Analysis • Track Independent Batch as Prescribed By ISA S88 Standards • Operation • Procedure • Phase • Extract and Analyze Relevant data in context • Context of Crew, Batch, Schedule • Context of Extended core Proficy Solutions • Efficiency, Quality, Production • Specifications • Visualize and Report on results • Reports • Summary, Batch Time Line • Trending and Analysis • Cycle Time Analysis, Batch Trending / Comparisons • Interfaces with commercially available S88 Batch Execution systems

35. The Value of batch analysis Understand and control batch variances • Integrate quality, materials, inventory, and schedules • Respond to changing production conditions in real-time with intelligent alarming • Close loop with control systems for automated product changeover, routing, and production reporting Lower Manufacturing Costs • Provide real-time visibility to schedules and material requirements • Reduce material consumption • Reduce order overruns and shortages • Reduce raw material and in-process inventory requirements Reduce reporting administration time • Powerful analytical tools, reports, and a generic interface to several commercially available batch execution systems. • Extend typical batch execution systems with powerful off-the-shelf reporting and analysis capabilities Prevent Customer Complaints and Contain Product Recalls • Prevent sub-standard raw materials from being consumed • Prevent sub-standard products from being shipped • Respond to customer complaints quickly and reliably • Limit the scope of recalls with detailed and accurate genealogy data

36. Example batch analysis

37. Standard analytical production reports

38. Plant Manager Production Finance Operator Materials Lean/6 Sigma Quality Maintenance Plant Applications The Foundation for Enterprise Application Solutions Plant Reporting/Intelligence – Compliance – Continuous Improvement – Supply Chain Integration/EAI Maintenance Gateway Data Mart Enterprise Connector Plant Applications

39. Proficy Plant ApplicationsEnterprise Applications for 2008

40. You have to play to win…. With: Power of Value ofProficy TM