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Slide 2. Outline. IntroductionWhy do we need cleanroomsBasic requirements for cleanroomsEarlierPresentFutureMain Application Fields for CleanroomsMicroelectronicsBiotechnology and related fieldsOther fields: Microtechnology, electronics, hospital care, etcBasic Structures and Components of CleanroomsClean airStable Room TemperatureClean waterChemicals including gasesVibration dampingEquipments with
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1. Cleanroom designClenroom behaviour
2. Slide 2
3. Slide 3 A typical cleanroom
4. Slide 4 Introduction
Why do we need cleanrooms
Basic requirements for cleanrooms
Earlier: Clean air, stable temperature, stable humidity, clean water, gases and chemicals, lighting, processing equipment, inspection and test equipment, room infrastructure, etc.
High investments and operating costs.
Present: As earlier at better performance + vibration control
Investments and operating costs very high
Future: You would not want know:
Main Application Fields for Cleanrooms
Microelectronics
Biotechnology and related fields
Other fields: Microtechnology, electronics, hospital care, etc
5. Slide 5 Basic Structures and Components of Cleanrooms
Clean air
Overpressure
Filters
HEPA ( High Efficiency Particulate Air) filters
Humidity Control
Stable Room Temperature: 22°C (±2°C)
Clean Water: Filtered and deionized water
Chemicals
Equipment with “infrastructure”
Aligners
Ovens
etc
Working in Cleanrooms:
Best Practices
6. Slide 6 Clean room classification
7. Slide 7 Sizes
8. Slide 8 Utilities (”infra-structure”)
9. Slide 9 Clean water
10. Slide 10 Laminar Air Flow
11. Slide 11 HEPA (High Efficiency Particulate Air) filter
12. Slide 12 Mechanical Vibration Control Submicron processing needs vibration control
13. Slide 13 On-site vibration measurement spectra of the stepper (g=386.4 in./sec2).
14. Slide 14
15. Slide 15 Entering cleanroom Leave jackets, bags and outside shoes in the first room
Indoor footwear allowed in the change room (or use blue covers)
16. Slide 16 Dressing in the cleanroom New garment suits available to all users
Hang such that it does not touch the ground
Full cleanroom suit includes:
Head cover
Body suit
Footwear
Gloves (latex gloves in lith room, protective in main room)
Eye protection
Sign-in whiteboard
Mark your ”precense” using black magnet
If you are going to use chemicals/etching add red magnet
17. Slide 17 Emergency facilities
18. Slide 18 Working in Cleanrooms: Best Practices:
Cleanroom workers are “dust generators”
Cleanroom gowning: Bunny suit etc.
Dos and Don’ts
Possible health hazards should be taken seriously (but a good job for people with breathing air related health problems, like asthma.
19. Slide 19 Conclusions Cleanrooms are necessary for microtechnology production and prototyping
Cleanrooms are complex structures
Cleanrooms are very expensive to build and operate
Cleanroom work is a skill that needs to be learned.
Requirements for cleanrooms getting tougher and tougher as microtechnologies mature further