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Trends in Russian Foundry Industry Revision 2011

Trends in Russian Foundry Industry Revision 2011. Presented by : Ivan Dibrov , President of Russian Association of Foundrymen. “Trends of Foundry Development in Russia ”. General data: Territory – 17.100.000 km 2 Population – 143,7 mln . Working force – 80 mln .

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Trends in Russian Foundry Industry Revision 2011

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  1. Trends in Russian Foundry IndustryRevision 2011 Presented by: Ivan Dibrov, President of Russian Association of Foundrymen

  2. “Trends of Foundry Development in Russia” General data: • Territory – 17.100.000 km2 • Population – 143,7 mln. • Working force – 80 mln. • Total number of foundries – about 1.350

  3. “Trends of Foundry Development in Russia” GDP in Billions of Dollars (incl. inflation)

  4. “Trends of Foundry Development in Russia” GDP and oil price USD/barrel Billions of USD

  5. “Trends of Foundry Development in Russia” Structure of GDP Automobile industry – main consumer of castings is 0,6% of GDP

  6. “Trends of Foundry Development in Russia” Volumes of castings production The biggest volume of production was in 1985 – Russia produced 18,5 mln. tons In 2010 total 1350 foundries produced 3,9 mln. tonn of castings, Export only about 2%

  7. “Trends of Foundry Development in Russia” Import of foundry equipment Mln.USD

  8. “Trends of Foundry Development in Russia” Production of castings by sectors in 2010г.

  9. “Trends of Foundry Development in Russia” Production of cars, thousands pcs

  10. “Trends of Foundry Development in Russia” Areas with high quality casting demand: • Railway - boogie • Oil & gas transport – steel valves • Mining – wear parts, Mn steel • Defence/military – large steel castings and AL and Mg castings Main need is in steel castings!

  11. “Trends of Foundry Development in Russia” Distribution of castings by alloys in 2010

  12. “Trends of Foundry Development in Russia” Distribution of castings by alloys in2010

  13. “Trends of Foundry Development in Russia” Non-ferrous castings production

  14. “Trends of Foundry Development in Russia” Distribution of foundries by capacity, 1000 t/year

  15. “Trends of Foundry Development in Russia” Level of foundries automatization by q-ty of castings produced on:

  16. “Trends of Foundry Development in Russia” Melting of cast iron (by q-ty of castings)

  17. “Trends of Foundry Development in Russia” Trends in melting for cast iron (by quantity of castings)

  18. “Trends of Foundry Development in Russia” Composition of the melting charge

  19. “Trends of Foundry Development in Russia” Production of ductile and malleable iron castings, in % to the total production

  20. “Trends of Foundry Development in Russia” No-bake and green sand moulding

  21. “Trends of Foundry Development in Russia” Structure of workers in foundry industry

  22. “Trends of Foundry Development in Russia” Most perspective directions of development: • Production of No-Bake / Core moulds • Production of cold-box cores • Melting in medium frequency induction furnaces and DC arc furnaces • Growth in production of ductile iron and Al alloys as replacement of malleable iron and steel • Building of new foundries and reconstruction of existing

  23. “Trends of Foundry Development in Russia” Main conclusions: • Internal market has big enough value and tendency to grow • Low level of export – will not change soon • Growth of expenses for environmental protection • Lack of skilled workers and engineers – high cost of castings • Reduction of number of foundries (only in 2009 – minus 300 foundries)

  24. THANK YOU!

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