Clean Room Panel Installation: A Step-by-Step Guide

1. Clean Room Panel Installation: A Step-by-Step Guide

2. Efficient & Hassle-Free Modular Clean Room Panel Installation In industries where contamination control is critical, clean room panels play a crucial role in maintaining hygiene and sterility. Whether for pharmaceutical, food processing, or chemical factories, installing modular clean room panels provides a cost-effective, flexible, and efficient solution compared to traditional construction. At Lucky Deep, we specialize in manufacturing high-quality modular clean room panels tailored to industry requirements. This step-by-step guide will walk you through the installation process to ensure seamless integration into your facility.

3. Step 1: Planning & Site Preparation Before installation, it is crucial to assess the site conditions and plan accordingly: ✔ Measure the Installation Area – Ensure the dimensions align with the required panel sizes.✔ Check Floor Leveling – The surface should be even to avoid gaps and misalignment.✔ Verify HVAC & Utility Layouts – Ensure all ventilation, wiring, and piping systems are in place before panel installation.

4. Step 2: Selecting the Right Clean Room Panels Choosing the right modular clean room panels depends on various factors, including insulation type, thickness, and material composition: ✅ Panel Material Options: GI Pre-Coated, GI Powder-Coated, SS-304✅ Insulation In-Fill Choices: PUF, PIR, Rockwool (depending on thermal & fire resistance needs)✅ Panel Thickness Options: 35mm / 50mm / 80mm / 100mm / 150mm✅ Sheet Thickness: 0.5mm / 0.6mm / 0.8mm / 1.0mm By selecting high-quality clean room panels that match your industry requirements, you ensure durability, contamination control, and long-term efficiency.

5. Step 3: Panel Assembly & Installation Once the materials are ready, the installation process begins: 1. Positioning the Framework M-section framed panels (GI / Aluminum) are set in place. Frames are secured with anchors to ensure stability. 2. Installing Modular Clean Room Panels Prefabricated panels are aligned and interlocked for seamless integration. Non-progressive installation allows for easy relocation, replacement, or modification if needed.

6. 3. Sealing & Reinforcement Sealing joints with appropriate materials ensures airtight enclosures to prevent contamination. Corners and edges are reinforced with additional sealing solutions. 4. Door & Window Installation Cleanroom doors and view panels (6mm thick safety glass) are securely fitted. Door accessories, including hinges, push plates, handles, and interlocking mechanisms, are installed.

7. Step 4: Inspection & Final Validation After installation, it is crucial to verify that the clean room meets regulatory and operational requirements: ✔ Check for Air Leaks – Ensure all seals are intact.✔ Structural Stability – Confirm that all panels are properly aligned and secured.✔ HVAC & Pressure Testing – Validate air filtration and contamination control measures.

8. Step 5: Commissioning & Handover Upon successful validation, the cleanroom is ready for use. Lucky Deep ensures all cleanroom panels are installed efficiently, cost-effectively, and in compliance with industry regulations.

9. Why Choose Lucky Deep for Clean Room Panel Installation? ✅ 23+ Years of Expertise in HVAC Cleanroom Contamination Control✅ Custom-Made Clean Room Panels to Fit Project-Specific Needs✅ Quick & Hassle-Free Installation with Prefabricated Modular Systems✅ Cost-Effective, Durable, and Energy-Efficient Solutions

10. Conclusion Installing modular clean room panels is a streamlined and efficient process that ensures a contamination-free environment. With high-quality materials, precision engineering, and expert installation, Lucky Deep provides best-in-class cleanroom solutions tailored to your industry needs.