1 / 23

Developments

Developments. The P lastic H ot A ir S take A ssemby company. PHASA 20 Year History. PHASA was formed in 1984 to develop & market ‘Hot Air Staking’ - a process designed for in-house use by Flexible Lamps, PHASA’s parent company.

noble-levine
Download Presentation

Developments

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Developments The PlasticHotAirStakeAssemby company

  2. PHASA 20 Year History PHASA was formed in 1984 to develop & market ‘Hot Air Staking’ - a process designed for in-house use by Flexible Lamps, PHASA’s parent company. 1988 - Steady growth manufacturing assembly machines for electrical, communication and white goods industries. Moved into premises at Haverhill, Suffolk. 1990 - Started building larger, more automated and higher specification machines for Sun Microsystems, Electrolux Cleaners, Apple Computers and etc. 1991 - First large machines designed and manufactured for Automotive Industry - Landrover, Ford, Rover and Volvo commercial vehicles. Continued general expansion of business, particularly within the Automotive Industry, which realised the potential of the process to achieve a tight 'squeak free' assembly. 1996 - Moved to New site at Bishops Stortford, Hertfordshire located close to the M11 and four miles from Stansted Airport. Introduction of standard machine range, further process R & D with rapid business expansion  1997 - Increased export with machines to Germany for assembly of Mercedes inner door trim. 1998 - Development of 'High Volume' rotary machine for Ford Focus door assembly in Spain (potential of four sets of completed inner trims a minute from four machines worked by two operators). Additional standard (in line) machines supplied to Mexico and Germany to assemble some specific trim for on site local colour coordination. 1999 - Further expansion particularly within Automotive Interior sector, supplying door assembly equipment for the Jaguar X-Type cars and a major U.S.A. contract of sixteen machines and tooling for the build of 'Drive by Wire' assemblies. 2000 - Recognising the need from our customers for International market support entered into agency agreements covering - Germany - United States - Japan. 2001 - Moved to larger Freehold purpose built premises at International House, Harlow, Essex. 2002 - Developed, Patented and sold the first "Phasa Point" a new concept "one piece single staking system". 2003 - June; Phasa becomes part of the USA based United Components Industries.

  3. Who are our Customers? Who are our Customers? Companies from the World-Wide Plastics Industry involved in the Assembly of thermoplastic components Automotive Electronic - Computer - Mobile Phone White Goods Industries

  4. A SELECTION OF OUR CUSTOMERS

  5. The PHASA- Process The name that speaks for itself PlasticHotAirStakeAssembly The PHASA process offers: • Simple operation with the use of NON CONTACT Hot Air • A capable and repeatable process • A range of cost effective standard built machines • Interchangable, custom desigend tooling • A committed customer support with full documentation A controllable rivet type method of assembly for thermoplastic materials.

  6. The PHASA Method of Assembly PHASA process uses Super Hot Air to heat selected parts of thermo- plastic mouldings. All the plastic has been fully heated and then cooled under pressure. When heated – cold tools are used to FORM, CLAMP and CHILL the specified area Into its new shape. As there is no contact with the parts being heated The process is CLEAN.

  7. Typical Styles of Stake Design

  8. Elements of the standard PHASA Process Heating System Forming Platen Assembly to be processed Location & product support nest Index motion

  9. The Basic PHASA Process • The assembly has been loaded into the nest and transferred to the heating station. • The Heating Manifold lowers and each part to be re-shaped is individually heated for a timed period before the heater retracts. Heating Manifold Forming Platen Index Motion

  10. The Basic PHASA Process • Following heating the assembly is indexed back to the forming position where cold forming tools Shape, Clamp and Chill – combining the parts into a strong stable product . • Finally, after a short timed cooling period, the forming toll ascends and the finished assembly is returned to the loading point for replacement. • Complete Heating Manifold Forming Platen

  11. Parts Manufactured Using the PHASA Process

  12. Manufactured Products Using the PHASA Process

  13. PHASA Process for the Automotive Industry

  14. Interior Trim Using the PHASA Process

  15. The PHASA Process in the Automotive Industry Airbag Cover Reinforcement Volvo – Lorry Lamp Bezel Mud Flaps Light curcit Cover

  16. PHASA Process for the Electronics Industry

  17. PAHSA Process for the White Goods Industry

  18. PHASA 20/40 Processing area up to 200 x 400 mm The PHASA-Product range offers: A Standard Range of Stock Machines 5 different Processing sizes Working area between 100 x 300 - 400 x 800 mm Staking between 1 - 200 fixings simultaneously PHASA-Point-System (patent pending) Combines both heating and forming in one tool Special Build Machines Flow line pallet systems Rotary machines Combined Robot machines Full Service Supportincluding spare parts and full documentation. Design- Teamavailable with technical advice and assistance. The Standard PHASA Machine Range

  19. All standard PHASA machines offer: Interchangerable Tooling Nest Heating manifold Forming station LightGuard protection For ease of operation and complete operator safety Touch control panel Programmed for indivigual tool settings Fault diagnosis and operational recording Standard PLC systems used Mitsubishi (standard) Siemens (optional) All available for further upgrading (sensing, bar code reading etc.) The Maschine in Detail

  20. Special Purpose Machines • Customised PHASA head fitted to a Palletised system

  21. Value added to the Process • Sensors • Optical, colour and position • Inductive, part placement and position • Barcode Readers • Hole Punching • Part Clamping • manuel • pneumatic • Pre-Load Nests

  22. PHASA Wold-wide Australia Consonic Pty. Ltd 4 Station Road Seven Hills NSW Tel: 0061 2 9647 / 6033 Fax: 0061 2 9647 / 6357 Japan Daiichi Jitsugyo Co. Ltd Tokyo Tel.: (03) 5214 / 8724 South Africa W. Lee-Ultraplast (Pty) Ltd Cnr. Gibbs & Herbert RoadsDevland Johannesburg R.S.A.  P.O. Box 82097 – Southdale 2135 Tel: (011) 933-3140      Fax: (011) 933 3195  Deutschland PHASA DEUTSCHLAND Dietmar Schäfer Tiergartenstr. 18 D-35781 Weilburg Tel: 0049 (0) 6471 / 6290965 Fax: 0049 (0) 6471 / 290966 www..phasa.de Sweeden Agaria Trading ab Box 140 S-184 22 Akersberga Tel: 0046 (0) 8540 / 66085 Fax: 0046 (0) 8540 / 68710 USA Royse Manufacturing 8517 Directors Row Dallas Texas 75247 Tel.: 001 214 / 631 2844 Fax: 001 214 / 631 3512 PHASA Developments International House Horsecroft Road Tel: +44 (0) 1279 630 200 Harlow Fax: +44 (0) 1279 630 222 Essex CM19 5SU Email: sales@phasa.co.uk England www.phasa.co.uk

  23. Phasa Developments International House, Horsecroft Road Harlow, EssexCM19 5SU Tel. 0044 (0) 1279 / 630200 Fax 0044 (0) 1279 / 630222 E-Mail sales@phasa.co.uk www.phasa.co.uk Phasa Deutschland Dietmar Schäfer Tiergartenstr. 18 D-35781 Weilburg Tel. 0049 (0) 6471 / 6290965 Fax 0049 (0) 6471 / 6290966 E-Mail Dietmar.Schaefer@phasa.de www.phasa.de How to contact us

More Related