DATA UPDATE

1. Analyze all appropriate tasks Analyze all appropriate tasks Analyze all appropriate tasks Analyze all appropriate tasks S L PHM OC HT FF Other Action S L PHM OC HT FF Other Action S L PHM OC HT Other Action S L PHM OC HT Other Action RELIABILITY & MAINTAINABILITY DATA ANALYSIS DESIGN OF EQUIPMENT FUNCTIONAL BREAKDOWN PERFORMANCE SPECS TEST DATA 3M DATA / DEGRADER ANALYSIS AGE EXPLORATION DATA ANALYSIS FATIGUE LIFE ANALYSIS FAILURE ANALYSIS (INCLUDING DISTRIBUTIONS / INTERVALS / RATES) WEIBULL & TRENDING ANALYSIS RELIABILITY METRICS UPDATE RCM DECISION LOGIC / ANALYSIS INITIAL DESIGN & MODIFICATION PROCESS ITEM FUNCTIONS FUNCTIONAL FAILURES FAILURE MODES FMECA Is the functional failure or effect of the failure mode, on its own, evident to the operator while performing normal duties? Evident Hidden YES NO Does the failure mode cause a function loss or secondary damage that could have an adverse effect on operating safety or lead to serious environmental violation? Does the occurrence of the hidden failure mode in combination with a second failure / event cause a function loss or secondary damage that could have an adverse effect on operating or lead to serious environmental violation safety? DATAUPDATE Evident Economic/ Operational Hidden Economic/ Operational Evident Safety/ Environment YES NO NO YES Hidden Safety/ Environment REVIEWANDINPUTS SSWG COST-WISE READINESS TOP DEGRADERS 3M DATA ANALYSIS MAINTENANCE PROG IMPLEMENT INDUSTRIAL COORDINATION MAINTENANCE PROGRAM REVIEW DEFECT DATA FEEDBACK IMC CORE DATA COLLECTION ENGINEERING INVESTIGATIONS DEFECT / FAILURE DATA INSPECTION BULLETINS AGE EXPLORATION TASKS REWORK / REPAIR DATA FATIGUE LIFE USAGE DATA 3M DATA / TOP DEGRADERS ID whether NO PM is warranted DOCUMENT TASK ID whether other action is warranted Select best option OTHER ACTION RCM OUTPUT REDESIGN OPERATIONS PREVENTIVE MAINTENANCE REQUIREMENT RCM OUTPUT NO PREVENTIVE MAINTENANCE RCM OUTPUT EQUIPMENT OPERATION REPAIRS FAILURES PMA / APML AGE EXPLORATION (AE) SAMPLING REQUIREMENTS DIRECTED TASKS MAINTENANCE PLAN LORA IMPLEMENTATION CORRECTIVE MAINTENANCE PERFORMED (UNSCHEDULED) 3M HMR QDR EI LOCAL CARDS IMPLEMENTATION PREVENTIVE MAINTENANCE DOCUMENTS (MRC,LES,MIMS, IMC, AEPD) CORRECTIVE MAINTENANCE REQUIREMENTS (ATE/TPS,SE) SUPPLY & TRAINING SUPPORT MISHAP REI PREVENTIVE MAINTENANCE PERFORMED (SCHEDULED) TPDR DMDS ASQ RCM ANALYSIS TASKS FEEDBACK TASKS OPERATIONS RELIABILITY ANALYSIS IMPLEMENTATION TASKS (Age Exploration, Lead the Fleet, etc.) “HANDS-ON” ENGINEERING / LOGISTICS O/I/D MAINTENANCE PERSONNEL VENDOR / PRIME TESTING SAMPLING INSPECTIONS PERFORMED REDESIGN / CIP TASKS OPERATIONS OTHER EVENTS FMECA TASKS ACQUISITION OPERATIONAL RCM Failure Management Process