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350MHz RF Waveguide Air Personnel Safety System. Dave Bromberek March 3, 2008. Outline. System Operation and Layout Failure Modes 3 Year Calibration. System Operation.
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350MHz RFWaveguide Air Personnel Safety System Dave Bromberek March 3, 2008
Outline • System Operation and Layout • Failure Modes • 3 Year Calibration
System Operation • Pressurization of the 350MHz waveguide system in Bldg. 420 is used as THE means of providing rf radiation personnel protection in the event of a breach of the waveguide system (see also technical note “Measurements of RF Power Radiated From Open WR2300 Waveguide Flanges” – D.Horan 7/3/05). • Blowers on the rf cavities provide cooling air to the input couplers and also slightly pressurize the waveguides to ≈ 3-4”H2O (≈ .1-.15 psi.). The pressure is monitored and interlocked by eight waveguide photohelic pressure gauges, one or more of which is capable of detecting a waveguide flange gap of .185”, in all available waveguide switching modes. • A trip of any waveguide photohelic will shutdown all five 350MHz klystron stations. • Orphan photohelics are installed at RF1 and RF3 to provide protection in these areas when the stations are switched off-line. • Additional photohelics monitor cavity blower pressure (Not Interlocked).
System Layout • Two blowers supply cooling air to the input coupler and slightly pressurize the waveguide. • Each cavity’s blower manifold is monitored by a photohelic. • Cavity blower pressure is alarm only • Each sector’s waveguide is monitored by a photohelic. • Waveguide air pressure is a PSS interlock and will trip all 5, 350MHz rf stations.
System Layout • There are two blowers on each rf cavity, one being redundant. The cavity photohelics are on a scale on 0” – 10”H2O and read 10” or better with both blowers at full speed. • Blowers are fed from two 120VAC power circuits/sector. Each cavity blower pair is fed from a separate circuit.
System Layout • Waveguide photohelics are on a scale of 0” – 5”H20 and normally read between 3” - 4.5”H2O. • Pressure sampling port is located on a section of waveguide in Bldg. 420 (see drawing)
System Layout • Photohelic gauges are individually fused. • A 24VDC power supply feeds the setpoint contacts from the cavity gauges to Allen/Bradley Fuse 24VDC Power Supply
Blower Control Screen From RF Panel – Select Sector Blower AC Power Circuits Cavity Photohelic Setpoint Contacts
RF6 Waveguide Air PSS Screen • From RF Panel - Misc/Tools
OAGapps Data • From x-term type OAGapps
Failure Modes Symptoms Steps Problem
Failure Modes Symptoms Steps Problem
Failure Modes • Cavity photohelic hoses CAN be disconnected and connected to an adjacent gauge to eliminate the photohelic as the culprit. • NEVER disconnect the waveguide photohelic hose unless the rf stations are already down due to a WG Air PSS trip. • If it is determined that a waveguide photohelic is the problem, or the system is tripped on waveguide air, a work request and CCWP must be submitted and approved. C2 C1 C4 WG C3
Failure Modes Symptoms Steps Problem
Failure Modes Symptoms Steps Problem
Failure Modes Symptoms Steps Problem
3-Year Calibration & Testing • See “Technical Note on the Testing of the 350MHz Waveguide Air Personnel Safety System” – D. Bromberek 10/21/05 • Test and adjust setpoints • Requires the opening/closing of five waveguide flanges (one at each station), in twelve waveguide switching modes – 60 iterations • Data is recorded and setpoints chosen • .185” uniform gap in a waveguide flange trips RF6 PSS System • .185” gap is detected by at least one photohelic in every waveguide configuration • Loss of one cavity blower does not trip the PSS • Loss of two cavity blowers does trip the PSS (Not always possible) • Validation and sign-off of CCWP requires tripping each of the eight waveguide photohelics one at a time, and verifying that it trips ALL FIVE STATIONS.
3-Year Calibration & Testing .185” Spacers .185” spacers in use
3-Year Calibration & Testing Data Collected @ RF3 – May 2005
3-Year Calibration & Testing Simplified Data From RF3 – May 2005
3-Year Calibration & Testing • Calibration due spring shutdown ’08.